IP Library Granted Patent US 12,496,930
Granted Patent B2
US 12,496,930 · App. 17/978,401 · Granted Dec 16, 2025

Method for controlling a battery system

Inventor: Ayman Ayad (Munich, DE)
Assignee: VITESCO TECHNOLOGIES GMBH
B60L58/15H01M50/569B60L2240/549H01M2220/20
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Quick Facts
Patent No.
US 12,496,930
App. No.
17/978,401
Granted
Dec 16, 2025
Kind
B2
Abstract

Method for controlling a battery system that includes a battery with at least one string of battery modules connected in series. Each battery module including a number of battery cells connected in parallel and/or in series. At least a number of battery modules including a power electronics unit connected in series via their respective power electronics unit. The power electronics unit having a DCDC converter operable at least in buck mode, boost mode, and bypass mode. The method includes specifying a DC link voltage for the battery; specifying a first distribution of the set DC link voltage for all modules; determining a state of charge and/or a temperature for all modules; determining a deviation of the state of charge and/or of the temperature of each module from an average value; specifying a second distribution of the set DC link voltage. The set voltage for each module is corrected depending on deviation of state of charge and/or of temperature of each module from the average value.

Claims (29)

1 . A method for controlling a battery system, the battery system comprising a battery with at least one string of battery modules connected in series, each battery module comprising a number of battery cells connected in parallel and/or in series,

wherein at least a number of battery modules comprise a power electronics unit and are connected in series via their respective power electronics unit,

the power electronics unit having a DCDC converter operable at least in buck mode, boost mode and bypass mode to bypass the respective battery module, the DCDC converter being thus controllable to set a module voltage for the respective module,

wherein the method comprises:

specifying a set DC link voltage for the battery;

specifying a first distribution of the set DC link voltage for all modules by providing a set module voltage for each module;

determining a state of charge and/or a temperature for all modules;

determining a deviation of the state of charge and/or of the temperature of each module from an average value; and

specifying a second distribution of the set DC link voltage, wherein the set voltage for each module is corrected depending on the deviation of the state of charge and/or of the temperature of each module from the average value.

2 . The method according to claim 1 ,

the set voltage for each module is corrected using a proportional control method comprising determining a proportional offset for the state of charge and/or temperature of the modules.

3 . The method according to claim 1 , wherein a third distribution of the set DC link voltage is provided, if predetermined constraints are not satisfied by the second distribution.

4 . The method according to claim 3 ,

wherein the predetermined constraints include a minimum and maximum value for the set voltage for each module.

5 . The method according to claim 3 , wherein the predetermined constraints include limits for a charge and discharge current and/or for cell temperatures and/or for state of charge of the modules.

6 . The method according to claim 1 , wherein the third distribution is provided by

redistributing the set DC link voltage, so that the predetermined constraints are satisfied and

in a subsequent step ensuring that the set DC link voltage for the battery is achieved by using a linear programming method.

7 . The method according to claim 1 , wherein the set module voltages for each module are outputted by a battery management system of the battery system to control the DCDC converters of the respective modules.

8 . The method according to claim 1 , furthermore comprising a fault detection and fault handling routine to monitor:

minimum and maximum voltage during charging and discharging and/or

a maximum charge and discharge current and/or

minimum and maximum temperature and/or

minimum and maximum state of charge,

wherein individual limits are set for different modules.

9 . A non-transitory computer program product comprising instructions which, when the program is executed by a computer, cause the computer to carry out the method according to claim 1 .

10 . A non-transitory computer-readable storage medium comprising instructions which, when executed by a computer, cause the computer to carry out the method according to claim 1 .

11 . The method according to claim 2 , wherein a third distribution of the set DC link voltage is provided, if predetermined constraints are not satisfied by the second distribution.

12 . The method according to claim 4 , wherein the predetermined constraints include limits for a charge and discharge current and/or for cell temperatures and/or for state of charge of the modules.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2025
From: VITESCO TECHNOLOGIES GMBH
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 072774/0843 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2023
From: AYAD, AYMAN
To: VITESCO TECHNOLOGIES GMBH
Reel/Frame 062312/0772 →
Continuity (1)
Related Publication 20230140732A1 · May 4, 2023
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