Fuel, communications, and power connection systems and related methods
Embodiments of system and methods for supplying fuel, enabling communications, and conveying electric power associated with operation of a hydraulic fracturing unit of a plurality of hydraulic fracturing units are disclosed and may include a fuel line connection assembly configured to be connected to the first hydraulic fracturing unit and to supply fuel from a fuel source to a gas turbine engine connected to the hydraulic fracturing unit. A system also may include a communications cable assembly configured to be connected to the hydraulic fracturing unit and to enable data communications between the hydraulic fracturing unit and a data center or another hydraulic fracturing unit. A system further may include a power cable assembly configured to be connected to the hydraulic fracturing unit and to convey electric power between the hydraulic fracturing unit and a remote electrical power source or the plurality of hydraulic fracturing units.
1. A system comprising:
a main fuel manifold to supply fuel from a fuel source to: (i) a first gas turbine engine of a first of a plurality of hydraulic fracturing units, (ii) a second gas turbine engine of a second of the plurality of the hydraulic fracturing units, and (iii) a third gas turbine engine of a third of the plurality of the hydraulic fracturing units, the main fuel manifold in flow communication with a plurality of fuel line connection assemblies comprising:
a first distribution line in flow communication with the main fuel manifold and the first gas turbine engine;
a second distribution line in flow communication with the main fuel manifold and the second gas turbine engine; and
a third distribution line in flow communication with the main fuel manifold and the third gas turbine engine; and
a frac manifold disposed proximate to the main fuel manifold, wherein (i) the main fuel manifold is disposed on the frac manifold or (ii) a portion of the main fuel manifold is disposed between the frac manifold and at least one of the plurality of hydraulic fracturing units.
2. The system of claim 1 , wherein the fuel source comprises compressed natural gas, field gas, or natural gas or any combination thereof, and wherein the first of the hydraulic fracturing units comprises:
the first gas turbine engine operably connected to a reciprocating pump via a reduction transmission connected to a drive shaft, wherein the drive shaft is connected to an input shaft of the reciprocating pump.
3. The system of claim 1 , wherein the fuel line connection assemblies further comprise:
a first manifold line having an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end,
wherein the first distribution line is connected to the outlet end of the first manifold line and the inlet end of the first manifold line is connected to the main fuel manifold.
4. The system of claim 1 , wherein the frac manifold is disposed alongside the main fuel manifold.
5. The system of claim 1 , wherein the frac manifold is disposed parallel to the main fuel manifold.
6. The system of claim 3 , wherein the fuel line connection assemblies further comprise:
an inlet coupling proximate the inlet end and configured to be connected to the main fuel manifold providing flow communication with the fuel source.
7. The system of claim 1 , wherein the main fuel manifold comprises a first fuel line and a second fuel line.
8. The system of claim 7 , wherein the first fuel line and the second fuel line run along a length of the frac manifold.
9. The system of claim 1 , wherein the main fuel manifold is further configured to supply fuel from the fuel source to: (iv) a fourth gas turbine engine of a fourth of a plurality of hydraulic fracturing units, (v) a fifth gas turbine engine of a fifth of the plurality of the hydraulic fracturing units, (vi) a sixth gas turbine engine of a sixth of the plurality of the hydraulic fracturing units, (vi) a seventh gas turbine engine of a seventh of the plurality of the hydraulic fracturing units, and (vii) an eighth gas turbine engine of an eighth of the plurality of the hydraulic fracturing units, wherein the first, second, third, and fourth of the hydraulic fracturing units make up a first bank of the hydraulic fracturing units and the fifth, sixth, seventh, and eighth of the hydraulic fracturing units make up a second bank of the hydraulic fracturing units.
10. The system of claim 9 , wherein the main fuel manifold is disposed between the first bank of the hydraulic fracturing units and the second bank of the hydraulic fracturing units, and wherein the fuel line connection assemblies further comprise:
an inlet coupling proximate the inlet end and configured to be connected to the main fuel manifold providing flow communication with the fuel source.
11. The system of claim 7 , wherein the main fuel manifold is further configured to supply fuel from the fuel source to: (iv) a fourth gas turbine engine of a fourth of a plurality of hydraulic fracturing units, (v) a fifth gas turbine engine of a fifth of the plurality of the hydraulic fracturing units, (vi) a sixth gas turbine engine of a sixth of the plurality of the hydraulic fracturing units, (vi) a seventh gas turbine engine of a seventh of the plurality of the hydraulic fracturing units, and (vii) an eighth gas turbine engine of an eighth of the plurality of the hydraulic fracturing units, wherein the first, second, third, and fourth of the hydraulic fracturing units make up a first bank of the hydraulic fracturing units and the fifth, sixth, seventh, and eighth of the hydraulic fracturing units make up a second bank of the hydraulic fracturing units.
12. The system of claim 11 , wherein the first fuel line and the second fuel line are disposed between the first bank of the hydraulic fracturing units and the second bank of the hydraulic fracturing units, and wherein the fuel line connection assemblies further comprise an inlet coupling configured to be connected to the first fuel line providing flow communication with the fuel source.
13. The system of claim 1 , further comprising:
a first blocking device configured to prevent flow from the main fuel manifold to the first distribution line;
a second blocking device configured to prevent flow from the main fuel manifold to the first distribution line; and
a third blocking device configured to prevent flow from the main fuel manifold to the third distribution line.
14. The system of claim 10 , wherein the main fuel manifold comprises a plurality of valves, wherein each of the plurality of valves is in flow communication with a hydraulic fracturing unit, and wherein each of the plurality of valves is configured to block flow of fuel from the main fuel manifold to a respective distribution line.
15. The system of claim 12 , wherein the main fuel manifold comprises a plurality of valves, wherein each of the plurality of valves is in flow communication with a hydraulic fracturing unit, and wherein each of the plurality of valves is configured to block flow of fuel from the main fuel manifold to a respective distribution line.
16. A hydraulic fracturing system comprising:
a plurality of hydraulic fracturing units, each of the hydraulic fracturing units comprising:
a chassis;
a reciprocating pump connected to the chassis and configured to pump fracturing fluid; and
a gas turbine engine connected to the chassis and configured to convert fuel into a power output for operating the reciprocating pump;
a frac manifold;
a system for supplying fuel, comprising:
a main fuel manifold to supply fuel from a fuel source to: (i) a first gas turbine engine of a first of a plurality of hydraulic fracturing units, (ii) a second gas turbine engine of a second of the plurality of the hydraulic fracturing units, and (iii) a third gas turbine engine of a third of the plurality of the hydraulic fracturing units, the main fuel manifold in flow communication with a plurality of fuel line connection assemblies comprising:
a first distribution line in flow communication with the main fuel manifold and the first gas turbine engine;
a second distribution line in flow communication with the main fuel manifold and the second gas turbine engine; and
a third distribution line in flow communication with the main fuel manifold and the third gas turbine engine,
wherein (i) the main fuel manifold is disposed on the frac manifold or (ii) a portion of the main fuel manifold is disposed between the frac manifold and at least one of the plurality of hydraulic fracturing units.
17. The hydraulic fracturing system of claim 16 , wherein the main fuel manifold is connected to the frac manifold.
18. The hydraulic fracturing system of claim 16 , wherein the frac manifold is located on a frac manifold trailer.
19. The hydraulic fracturing system of claim 18 , wherein the main fuel manifold is connected to the frac manifold trailer.
20. The hydraulic fracturing system of claim 16 , wherein the main fuel manifold comprises a first fuel line and a second fuel line.
21. The hydraulic fracturing system of claim 20 , wherein the first fuel line and the second fuel line run along a length of the frac manifold.
22. The hydraulic fracturing system of claim 20 , wherein the first fuel line and the second fuel line are connected to the frac manifold.
23. The hydraulic fracturing system of claim 20 , wherein the frac manifold is located on a frac manifold trailer, and wherein the first fuel line and the second fuel line are mounted on the frac manifold trailer.
24. The hydraulic fracturing system of claim 20 , wherein the main fuel manifold is further configured to supply fuel from the fuel source to at least eight gas turbine engines of at least eight respective hydraulic fracturing units of the plurality of the hydraulic fracturing units, wherein a first, second, third, and fourth of the hydraulic fracturing units make up a first bank of the hydraulic fracturing units and the fifth, sixth, seventh, and eighth of the hydraulic fracturing units make up a second bank of the hydraulic fracturing units.
25. The hydraulic fracturing system of claim 24 , wherein the first fuel line and the second fuel line are disposed between the first bank of the hydraulic fracturing units and the second bank of the hydraulic fracturing units, and wherein at least one of the plurality of fuel line connection assemblies further comprise an inlet coupling configured to be connected to the first fuel line providing flow communication with the fuel source.
26. The hydraulic fracturing system of claim 25 , further comprising:
a first blocking device configured to prevent flow from the first fuel line to the first distribution line;
a second blocking device configured to prevent flow from the first fuel line to the first distribution line; and
a third blocking device configured to prevent flow from the first fuel line to the third distribution line.
27. The hydraulic fracturing system of claim 26 , wherein the first fuel line comprises a plurality of valves, wherein each of the plurality of valves is in flow communication with a hydraulic fracturing unit, and wherein each of the plurality of valves is configured to block flow of fuel from the main fuel manifold to a respective distribution line.
28. The hydraulic fracturing system of claim 26 , wherein the first, second, and third blocking devices comprise first, second, and third valves, and wherein the first, second, and third valves are connected to the first fuel line.
29. A hydraulic fracturing system comprising:
a plurality of hydraulic fracturing units, each of the hydraulic fracturing units comprising:
a chassis;
a reciprocating pump connected to the chassis and configured to pump fracturing fluid; and
a gas turbine engine connected to the chassis and configured to convert fuel into a power output for operating the reciprocating pump;
a frac manifold;
a system for supplying fuel, comprising:
a main fuel manifold to supply fuel from a fuel source to: (i) a first gas turbine engine of a first of a plurality of hydraulic fracturing units, (ii) a second gas turbine engine of a second of the plurality of the hydraulic fracturing units, (iii) a third gas turbine engine of a third of the plurality of the hydraulic fracturing units, (iv) a fourth gas turbine engine of a fourth of a plurality of hydraulic fracturing units, (v) a fifth gas turbine engine of a fifth of the plurality of the hydraulic fracturing units, (vi) a sixth gas turbine engine of a sixth of the plurality of the hydraulic fracturing units, (vi) a seventh gas turbine engine of a seventh of the plurality of the hydraulic fracturing units, and (vii) an eighth gas turbine engine of an eighth of the plurality of the hydraulic fracturing units, the main fuel manifold in flow communication with a plurality of fuel line connection assemblies comprising:
a first distribution line in flow communication with the main fuel manifold and the first gas turbine engine;
a second distribution line in flow communication with the main fuel manifold and the second gas turbine engine; and
a third distribution line in flow communication with the main fuel manifold and the third gas turbine engine,
a fourth distribution line in flow communication with the main fuel manifold and the fourth gas turbine engine,
a fifth distribution line in flow communication with the main fuel manifold and the fifth gas turbine engine,
a sixth distribution line in flow communication with the main fuel manifold and the sixth gas turbine engine
a seventh distribution line in flow communication with the main fuel manifold and the seventh gas turbine engine, and
an eighth distribution line in flow communication with the main fuel manifold and the eighth gas turbine engine,
wherein the main fuel manifold is disposed on the frac manifold.
30. The hydraulic fracturing system of claim 29 , wherein the frac manifold is located on a frac manifold trailer, and wherein the main fuel manifold is connected to the frac manifold trailer.
31. The hydraulic fracturing system of claim 30 , wherein the main fuel manifold comprises a first fuel line and a second fuel line, wherein the first fuel line and the second fuel line are mounted on the frac manifold trailer.
32. The hydraulic fracturing system of claim 31 , further comprising:
a first blocking device configured to prevent flow from the first fuel line to the first distribution line;
a second blocking device configured to prevent flow from the first fuel line to the first distribution line;
a third blocking device configured to prevent flow from the first fuel line to the third distribution line;
a fourth blocking device configured to prevent flow from the first fuel line to the fourth distribution line;
a fifth blocking device configured to prevent flow from the second fuel line to the fifth distribution line;
a sixth blocking device configured to prevent flow from the second fuel line to the sixth distribution line;
a seventh blocking device configured to prevent flow from the second fuel line to the seventh distribution line; and
an eighth blocking device configured to prevent flow from the second fuel line to the eight distribution line.
33. The hydraulic fracturing system of claim 32 , wherein the first, second, third, fourth, fifth, sixth, seventh, and eighth blocking devices comprise first, second, third, fourth, fifth, sixth, seventh, and eighth valves, respectively, and wherein the first, second, third, and fourth valves are connected to the first fuel line and the fifth, sixth, seventh, and eighth valves are connected to the second fuel line.
34. The hydraulic fracturing system of claim 33 , wherein the fuel source comprises field gas, line gas, CNG, or combinations thereof.