IP Library › Granted Patent US 12,132,198
Granted Patent B2
US 12,132,198 · App. 17/994,177 · Granted Oct 29, 2024

Cathode active material for lithium secondary battery and lithium secondary battery including the same

Inventors: Sang Bok Kim (Daejeon, KR); Sang Hye Shin (Daejeon, KR); Sang Min Park (Daejeon, KR); Tae Kyoung Lee (Daejeon, KR); Myoung Lae Kim (Daejeon, KR); Jeong Bae Yoon (Daejeon, KR); Jik Soo Kim (Daejeon, KR); Ji Hoon Choi (Daejeon, KR)
Assignee: SK ON CO., LTD.
H01M4/364H01M4/505H01M4/525H01M4/60H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 12,132,198
App. No.
17/994,177
Granted
Oct 29, 2024
Kind
B2
Abstract

The cathode active material for a lithium secondary battery according to embodiments of the present invention includes a lithium-transition metal composite oxide particle including a plurality of primary particles, and the lithium-transition metal composite oxide particle includes a lithium-sulfur-containing portion formed between the primary particles. Thereby, it is possible to improve life-span properties and capacity properties by preventing the layer structure deformation of the primary particles and removing residual lithium.

Claims (22)

1. A method of manufacturing a cathode active material for a lithium secondary battery comprising:

preparing a preliminary lithium-transition metal composite oxide particle;

mixing the preliminary lithium-transition metal composite oxide particle with a sulfonyl-based compound aqueous solution including the sulfonyl-based compound represented by Structural Formula 1 below; and

performing a drying and a heat treatment on the mixed preliminary lithium-transition metal composite oxide particle and the sulfonyl-based compound aqueous solution, to prepare a lithium-transition metal composite oxide particle comprising a plurality of primary particles and a lithium-sulfur-containing portion formed between the primary particles,

wherein an average sulfur signal value of the lithium-sulfur-containing portion measured through energy dispersive spectroscopy (EDS) is 1.2 to 3.8 times greater than an average sulfur signal value in the primary particles measured through the EDS:

(In Structural Formula 1, n is 0≤n<3, R 1 and R 2 are O − , NH 2 , NH 3 + , OH, or a hydrocarbon group having 1 to 3 carbon atoms that can be substituted with a substituent, and the substituent includes a halogen, cyano group, hydroxyl group, phosphoric acid group, carboxyl group or a salt thereof).

2. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the lithium-sulfur-containing portion has a monoclinic crystal structure.

3. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein a sulfur content in the lithium-transition metal composite oxide particle measured through a carbon-sulfur (CS) analyzer is 2,000 to 7,000 ppm based on a total weight of the lithium-transition metal composite oxide particle.

4. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the hydrocarbon group included in R1 and R2 in Structural Formula 1 is substituted with or connected to at least one selected from the group consisting of a carbon-carbon double bond, —O—, —S—, —CO—, —OCO—, —SO—, —CO—O—, —OCO—O—, —S—CO—, —S—CO—O—, —CO—NH—, —NH—CO—O—, —NR′—,

—S—S— and —SO 2 —, and R′ is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.

5. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the sulfonyl-based compound includes at least one of compounds of Formulae 1 to 3 below:

6. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the primary particles have a hexagonal close-packed structure.

7. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein a content of lithium carbonate (Li 2 CO 3 ) remaining on the surface of the lithium-transition metal composite oxide particle is 2,500 ppm or less based on the total weight of the lithium-transition metal composite oxide particle, and

a content of lithium hydroxide (LiOH) remaining on the surface of the lithium-transition metal composite oxide particle is 2,000 ppm or less based on the total weight of the lithium-transition metal composite oxide particle.

8. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the sulfonyl-based compound aqueous solution is formed by inputting the sulfonyl-based compound into a solvent, and

a weight of the solvent is 2 to 20% by weight based on the total weight of the preliminary lithium-transition metal composite oxide particle.

9. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 8 , wherein an amount of the sulfonyl-based compound input into the solvent is 0.5 to 2.5% by weight based on the total weight of the preliminary lithium-transition metal composite oxide particle.

10. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the heat treatment is performed at 250 to 450° C. under an oxygen atmosphere.

11. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the preliminary lithium-transition metal composite oxide particle is mixed with the sulfonyl-based compound aqueous solution without water washing treatment.

12. A lithium secondary battery comprising:

a cathode comprising a cathode active material layer including the cathode active material for a lithium secondary battery manufactured by the method of claim 1 ; and

an anode disposed to face the cathode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2023
From: SK INNOVATION CO., LTD.
To: SK ON CO., LTD.
Reel/Frame 063823/0178 →
Priority Claims (1)
KR 10-2021-0052405 · Apr 22, 2021 · national
Continuity (2)
Continuation 17512440 · Oct 27, 2021
Related Publication 20230105644A1 · Apr 6, 2023