IP Library Patent Application 18082025
Patent Application
App. No. 18/082,025

PHOTORESIST TOPCOAT COMPOSITIONS AND PATTERN FORMATION METHODS

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Patent No.
US None
App. No.
18/082,025
Abstract

Photoresist topcoat compositions comprise: a first polymer that is fluorinated, a second polymer, and an organic-based solvent system comprising an ester solvent and one or more additional organic solvents, wherein the composition is substantially free of photoacid generator compounds. The invention finds particular applicability in the manufacture of semiconductor devices.

Claims (46)

1 . A photoresist topcoat composition, comprising:

a first polymer that is fluorinated, comprising:

first polymerized units formed from a monomer of formula (1):

wherein: R 1 represents a hydrogen atom, a fluorine atom, a C1-C4 alkyl group, or a C1-C4 fluoroalkyl group; R 2 and R 3 independently represent a hydrogen atom or a substituted or unsubstituted C1-C8 alkyl group; R 4 represents a substituted or unsubstituted C1-C4 alkylene group; and X represents a carbon atom, wherein:

(i) at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 cycloalkyl group; or

(ii) at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 alkyl group that comprises a branched structure when taken with X; or

(iii) R 2 and R 3 together form a ring; and

second polymerized units formed from a monomer of formula (2):

wherein: R 5 represents a hydrogen atom, a fluorine atom, a C1-C4 alkyl group, or a C1-C4 fluoroalkyl group; R 6 represents a substituted or unsubstituted C1-C4 alkylene group; and Rf 1 independently represents a C1-C4 fluoroalkyl group;

wherein: the total content of polymerized units of formula (1) in the first polymer is from 1 to 80 wt% based on total polymerized units of the first polymer; and wherein the first polymer is present in the composition in an amount of from 1 to 20 wt% based on total solids of the composition;

a second polymer; and

an organic-based solvent system comprising an ester solvent and one or more additional organic solvents;

wherein the composition is substantially free of photoacid generator compounds.

2 . The photoresist topcoat composition of claim 1 , wherein the one or more additional organic solvents comprise an alcohol solvent.

3 . The photoresist topcoat composition of claim 2 , wherein the ester solvent is isobutyl isobutyrate or isoamyl acetate and the alcohol solvent is methyl isobutyl carbinol.

4 . The photoresist topcoat composition of claim 1 , wherein the photoresist topcoat composition further comprises a third polymer that is fluorinated that is different from the first and second polymers.

5 . The photoresist topcoat composition of claim 4 , further comprising a fourth polymer that is different from the first, second and third polymers.

6 . The photoresist topcoat composition of claim 1 , wherein at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 cycloalkyl group.

7 . The photoresist topcoat composition of claim 1 , wherein at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 alkyl group that comprises a branched structure when taken with X.

8 . The photoresist topcoat composition of claim 1 , wherein each Rf 1 is a trifluoromethyl group.

9 . A pattern formation method, comprising:

(a) forming a photoresist layer on a substrate;

(b) forming a photoresist topcoat layer on the photoresist layer;

(c) exposing the photoresist topcoat layer and the photoresist layer to activating radiation; and

(d) contacting the exposed topcoat layer and photoresist layer with a developer to form a resist pattern;

wherein the photoresist topcoat layer is formed from a photoresist topcoat composition comprising:

a first polymer that is fluorinated, comprising:

first polymerized units formed from a monomer of formula (1):

wherein: R 1 represents a hydrogen atom, a fluorine atom, a C1-C4 alkyl group, or a C1-C4 fluoroalkyl group; R 2 and R 3 independently represent a hydrogen atom or a substituted or unsubstituted C1-C8 alkyl group; R 4 represents a substituted or unsubstituted C1-C4 alkylene group; and X represents a carbon atom, wherein:

(i) at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 cycloalkyl group; or

(ii) at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 alkyl group that comprises a branched structure when taken with X; or

(iii) R 2 and R 3 together form a ring; and

second polymerized units formed from a monomer of formula (2):

wherein: R 5 represents a hydrogen atom, a fluorine atom, a C1-C4 alkyl group, or a C1-C4 fluoroalkyl group; R 6 represents a substituted or unsubstituted C1-C4 alkylene group; and Rf 1 independently represents a C1-C4 fluoroalkyl group;

wherein: the total content of polymerized units of formula (1) in the first polymer is from 1 to 80 wt% based on total polymerized units of the first polymer; and wherein the first polymer is present in the composition in an amount of from 1 to 20 wt% based on total solids of the composition;

a second polymer; and

an organic-based solvent system comprising an ester solvent and one or more additional organic solvents;

wherein the composition is substantially free of photoacid generator compounds.

10 . The method of claim 9 , wherein the topcoat layer is formed by spin-coating, and the first polymer migrates to an upper surface of the topcoat layer during the spin-coating, wherein an upper surface of the topcoat layer consists essentially of the first polymer.

11 . The method of claim 9 , wherein the one or more additional organic solvents comprise an alcohol solvent.

12 . The method of claim 11 , wherein the ester solvent is isobutyl isobutyrate or isoamyl acetate and the alcohol solvent is methyl isobutyl carbinol.

13 . The method of claim 9 , wherein the photoresist topcoat composition further comprises a third polymer that is fluorinated that is different from the first and second polymers.

14 . The method of claim 13 , further comprising a fourth polymer that is different from the first, second and third polymers.

15 . The method of claim 9 , wherein at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 cycloalkyl group.

16 . The method of claim 9 , wherein at least one of R 2 and R 3 represents a substituted or unsubstituted C3-C8 alkyl group that comprises a branched structure when taken with X.

17 . The method of any of claim 9 , wherein each Rf 1 is a trifluoromethyl group.

Assignments (4)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS LLC
To: DUPONT ELECTRONIC MATERIALS INTERNATIONAL, LLC
Reel/Frame 069272/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2023
From: KANG, DORIS H.; LIU, CONG; KAUR, IRVINDER
To: ROHM AND HAAS ELECTRONIC MATERIALS LLC
Reel/Frame 062807/0624 →