IP Library Granted Patent US 12,195,192
Granted Patent B2
US 12,195,192 · App. 18/116,141 · Granted Jan 14, 2025

Hybrid propulsion systems for an electric aircraft

Inventor: Herman Wiegman (South Burlington, VT)
Assignee: BETA AIR LLC
B64D27/24B60L1/00B60L50/10B64D41/00B60L2200/10B64C29/0008B64D27/026B64D37/06
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Quick Facts
Patent No.
US 12,195,192
App. No.
18/116,141
Granted
Jan 14, 2025
Kind
B2
Abstract

A hybrid propulsion system for an electric aircraft, the system including an electric aircraft including a fuselage. The fuselage including an energy source containing electric power. The electric aircraft further including at least a laterally extending element attached to the fuselage and extending laterally from the fuselage. The electric aircraft further including at least a propulsor electrically connected to the energy source. The system also including at least a power unit pod attached to the at least a laterally extending element and including an auxiliary power unit configured to generate electric power. The power unit pod also including a fuel tank in fluid communication with the auxiliary power unit and a power output line electrically connected to the energy source of the electric aircraft.

Claims (66)

1. A hybrid propulsion system for an electric aircraft comprising:

an electric aircraft, the electric aircraft comprising:

a fuselage;

a laterally extending element, wherein:

the laterally extending element is attached to the fuselage; and

the laterally extending element extends laterally from the fuselage;

an energy source configured to store electric power;

a propulsor electrically connected to the energy source; and

a fuel tank; and

a power unit pod attached to the laterally extending element, the power unit pod comprising:

an auxiliary power unit in fluid communication with the fuel tank and configured to generate electric power;

a local controller communicatively connected to the auxiliary power unit, the fuel tank, and a flight controller onboard the electric aircraft;

a power supply electrically connected to the auxiliary power unit, the local controller, and the fuel tank, wherein the power supply is configured to use a source power power the local controller; and

a power output line electrically connected to the propulsor for powering the propulsor with the electric power generated by the auxiliary power unit.

2. The hybrid propulsion system of claim 1 , wherein the fuel tank is positioned within laterally extending element.

3. The hybrid propulsion system of claim 2 , wherein the laterally extending element and the power unit pod are in fluid communication through a fuel interface.

4. The hybrid propulsion system of claim 1 , wherein the local controller is configured to manage a temperature of the auxiliary power unit.

5. The hybrid propulsion system of claim 1 , wherein the local controller is configured to manage a temperature of the power supply.

6. The hybrid propulsion system of claim 1 , wherein the local controller is configured to transmit data to the flight controller.

7. The hybrid propulsion system of claim 1 , wherein the local controller is configured to transmit data to an interface for display to a pilot.

8. The hybrid propulsion system of claim 1 , wherein the fuel tank includes a fuel pump for transferring fuel from the fuel tank to the auxiliary power unit.

9. The hybrid propulsion system of claim 8 , wherein the local controller is configured to transmit a control signal to at least the fuel pump of the fuel tank to control operation of the fuel pump.

10. The hybrid propulsion system of claim 8 , wherein the power supply is configured to provide load power to the fuel tank including the fuel pump.

11. The hybrid propulsion system of claim 1 , wherein the power unit pod is detachable from the electric aircraft.

12. The hybrid propulsion system of claim 1 , wherein the power unit pod further comprises a predetermined voltage power line, the predetermined voltage power line electrically connected to the auxiliary power unit.

13. The hybrid propulsion system of claim 1 , wherein the propulsor further comprises:

a pusher propulsor, wherein the pusher propulsor is configured to provide forward thrust to the electric aircraft; and

a lift propulsor, wherein the lift propulsor is configured to provide lift to the electric aircraft.

14. The hybrid propulsion system of claim 1 , wherein the power unit pod is removably attached to an underside of the at least laterally extending element.

15. The hybrid propulsion system of claim 14 , wherein the power unit pod is connected to a pod support, wherein the pod support is removably attached to the underside of the laterally extending element.

16. The hybrid propulsion system of claim 15 , wherein the pod support has an airfoil cross section.

17. The hybrid propulsion system of claim 1 , wherein the laterally extending element comprises a lift generating body, wherein the lift generating body has an airfoil cross section.

18. The hybrid propulsion system of claim 1 , wherein the electric aircraft further comprises a first predetermined voltage interface, wherein the first predetermined voltage interface is electrically connected to:

the energy source;

the propulsor; and

the power output line of the at unit pod.

19. The hybrid propulsion system of claim 18 , wherein the first predetermined voltage interface is configured to:

receive a first predetermined voltage power from the energy source and the power output line of the power unit pod; and

provide power to the propulsor.

20. The hybrid propulsion system of claim 13 , wherein:

the lift propulsor comprises two lift propulsors; and

each of the two lift propulsors are connected to the laterally extending element.

21. The hybrid propulsion system of claim 13 , wherein the electric aircraft further comprises:

a first propulsor boom connected to the laterally extending element; and

a second propulsor boom connected to the laterally extending element.

22. The hybrid propulsion system of claim 21 , wherein the lift propulsor comprises:

a first lift propulsor connected to the first propulsor boom; and

a second lift propulsor connected to the second propulsor boom.

23. The hybrid propulsion system of claim 21 , wherein the lift propulsor comprises:

a first set of lift propulsors connected to the first propulsor boom; and

a second set of lift propulsors connected to the second propulsor boom.

24. The hybrid propulsion system of claim 13 , wherein the pusher propulsor is connected to a tail end of the electric aircraft.

25. The hybrid propulsion system of claim 1 , wherein the power unit pod is contained within a nacelle, wherein the nacelle is shaped to reduce drag when in edgewise flight.

26. The hybrid propulsion system of claim 1 , wherein the electric aircraft comprises a flight controller.

27. The hybrid propulsion system of claim 26 , wherein the flight controller is communicatively connected to the auxiliary power unit of the power unit pod.

28. The hybrid propulsion system of claim 1 , wherein the auxiliary power unit of the at least power unit pod has a power rating of over 100 kW.

29. The hybrid propulsion system of claim 1 , wherein the auxiliary power unit of the power unit pod has a power rating in a range of 150 to 200 kW.

30. The hybrid propulsion system of claim 19 , wherein the electric aircraft further comprises a second predetermined voltage interface, wherein:

the second predetermined voltage interface is electrically connected to:

the energy source;

the propulsor; and

the power output line of the power unit pod; and

the second predetermined voltage interface is configured to:

receive a second predetermined voltage power from the energy source and the power output line of the power unit pod; and

provide power to the propulsor.

31. The hybrid propulsion system of claim 1 , wherein the power supply is further configured to use the source power from the auxiliary power unit to power the local controller.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: WIEGMAN, HERMAN
To: BETA AIR, LLC
Reel/Frame 068663/0133 →
Continuity (2)
Continuation In Part 17734014 · Apr 30, 2022
Related Publication 20230348082A1 · Nov 2, 2023
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