IP Library Granted Patent US 12,512,499
Granted Patent B2
US 12,512,499 · App. 18/119,218 · Granted Dec 30, 2025

Methods and systems for determining average oxidation state of redox flow battery systems

Inventors: Kui Wei (Bellevue, WA); Liyu Li (Bellevue, WA)
Assignee: COUGAR CREEK TECHNOLOGIES, LLC
H01M8/188C01G31/00C22B3/44G01R31/392H01M4/368H01M4/38H01M4/661H01M8/04201H01M8/04276H01M8/04298H01M8/04447H01M8/04455H01M8/04477H01M8/04544H01M10/36H01M10/42H01M2300/0005
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Quick Facts
Patent No.
US 12,512,499
App. No.
18/119,218
Granted
Dec 30, 2025
Kind
B2
Abstract

A method for determining an average oxidation state (AOS) of a redox flow battery system includes measuring a charge capacity for a low potential charging period starting from a discharged state of the redox flow battery system to a turning point of a charge voltage; and determining the AOS using the measured charge capacity and volumes of anolyte and catholyte of the redox flow battery system. Other methods can be used to determine the AOS for a redox flow battery system or use discharge voltage instead of charging voltage.

Claims (38)

1 . A method for operating a redox flow battery system, the method comprising

measuring a charge capacity for a low potential charging period starting from a discharged state of the redox flow battery system to a turning point of a charge voltage; and

determining an average oxidation state (AOS) of the redox flow battery system using the measured charge capacity and volumes of anolyte and catholyte of the redox flow battery system.

2 . The method of claim 1 , wherein the anolyte and the catholyte of the redox flow battery system both comprises chromium ions and iron ions and determining the AOS further comprises determining the AOS using initial concentrations of chromium ions and iron ions in the anolyte and catholyte.

3 . The method of claim 2 , wherein a molar ratio of chromium in the anolyte to iron in the catholyte is at least 1.25.

4 . The method of claim 2 , wherein the low potential charging period corresponds to a period of reduction of Fe 3+ in the anolyte.

5 . The method of claim 1 , further comprising rebalancing the AOS in response to the determination.

6 . The method of claim 5 , wherein rebalancing the AOS comprises oxidizing vanadium ions in a balancing electrolyte to dioxovanadium ions to produce hydrogen ions, wherein the anolyte or catholyte of the redox flow battery system form a balancing arrangement with the balancing electrolyte using at least two half-cells.

7 . The method of claim 6 , further comprising regenerating the vanadium ions by reducing the dioxovanadium ions using a reductant.

8 . The method of claim 7 , wherein the reductant comprises a sugar, carboxylic acid, aldehyde, or alcohol.

9 . The method of claim 7 , wherein the reductant comprises fructose, glucose, or sucrose.

10 . The method of claim 7 , wherein the reductant comprises hydrogen gas.

11 . The method of claim 7 , wherein regenerating the vanadium ions comprises

removing at least a portion of the balance electrolyte from the balance arrangement;

introducing the reductant to the removed portion of the balance electrolyte; and

returning the removed portion of the balance electrolyte to the balance arrangement.

12 . The method of claim 7 , wherein the reductant comprises an organic compound or hydrogen gas.

13 . The method of claim 7 , wherein regenerating the vanadium ions comprises adding the reductant intermittently or periodically to the balance electrolyte.

14 . The method of claim 1 , further comprising, prior to measuring the charge capacity, applying a potential to discharge the redox flow battery system.

15 . The method of claim 1 , wherein measuring the charge capacity comprises measuring the charge capacity in the anolyte within the redox flow battery system.

16 . The method of claim 1 , wherein measuring the charge capacity comprises measuring the charge capacity in a portion of the anolyte removed from the redox flow battery system.

17 . The method of claim 1 , wherein the redox flow battery system comprises a battery stack comprising a first half-cell and a second half-cell.

18 . The method of claim 1 , wherein the redox flow battery system comprises

a first half-cell comprising a first electrode in contact with the anolyte,

a second half-cell comprising a second electrode in contact with the catholyte, and

a first separator separating the first half-cell from the second half-cell.

19 . The method of claim 18 , wherein the redox flow battery system further comprises

a balance arrangement comprising

a balance electrolyte comprising vanadium ions in solution,

a third half-cell comprising a third electrode in contact with the anolyte or the catholyte,

a fourth half-cell comprising a fourth electrode in contact with the balance electrolyte, and

a reductant in the balance electrolyte or introducible to the balance electrolyte for reducing dioxovanadium ions.

20 . The method of claim 19 , wherein the redox flow battery system further comprises

an intermediate electrolyte comprising any combination of either a) V 3+ and V 2+ ions or b) Fe 3+ and Fe 2+ ions;

a fifth half-cell comprising a fifth electrode in contact with intermediate electrolyte,

a second separator between the third half-cell and the fifth half-cell,

a sixth half-cell comprising a sixth electrode in contact with the intermediate electrolyte, and

a third separator between the fourth half-cell and the sixth half-cell.

Continuity (3)
Division 16824144 · Mar 19, 2020
Provisional Application 62849959 · May 20, 2019
Related Publication 20230231171A1 · Jul 20, 2023
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