IP Library › Granted Patent US 12,509,228
Granted Patent B2
US 12,509,228 · App. 18/135,501 · Granted Dec 30, 2025

Payload coupling apparatus for UAV and method of delivering a payload

Inventors: Andre Prager (Sunnyvale, CA); Trevor Shannon (Mountain View, CA)
Assignee: Wing Aviation LLC
B64D1/22B64D1/12G06Q10/083B64U50/38B64U2101/30B64U2101/67B64U2201/10B64U2201/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,509,228
App. No.
18/135,501
Granted
Dec 30, 2025
Kind
B2
Abstract

A payload coupling apparatus is provided including a housing, wherein the housing is adapted for attachment to a first end of a tether, a slot extending downwardly from an outer surface of the housing towards a center of the housing thereby forming a lower lip on the housing beneath the slot, and wherein the slot is adapted to receive a handle of a payload. A method of delivering a payload using the payload coupling apparatus is also provided.

Claims (29)

1 . A payload coupling apparatus comprising:

a housing comprising an outer surface, the housing having an upper portion including a tether attachment point, and a lower portion opposite the upper portion, wherein the upper portion of the housing has a rounded surface, the lower portion of the housing has a rounded surface, and a horizontal cross-section of the housing has a round shape;

a slot extending into the outer surface of the housing thereby forming a lower lip on the housing beneath the slot;

wherein the slot is adapted to receive a handle of a payload; and

wherein the handle of the payload automatically decouples from the slot of the housing when the payload is lowered onto a landing surface.

2 . The payload coupling apparatus of claim 1 , wherein an outer surface of the housing above the slot extends further outwardly than an outermost end of the lower lip below the slot.

3 . The payload coupling apparatus of claim 2 , wherein the outermost end of the lower lip is positioned beneath an upper surface in the housing above the slot.

4 . The payload coupling apparatus of claim 2 , wherein the slot of the housing is prevented from reengaging the handle of the payload when the housing is retrieved to an uncrewed aerial vehicle (UAV).

5 . The payload coupling apparatus of claim 1 , wherein a first outer protrusion and a second outer protrusion extend outwardly from the outer surface of the housing.

6 . The payload coupling apparatus of claim 5 , wherein the first and second outer protrusions are adapted to engage with a payload coupling apparatus receptacle positioned within a UAV to force rotation of the housing into a desired position within the UAV.

7 . The payload coupling apparatus of claim 1 , wherein a vertical cross-section of the housing has an oblong shape.

8 . The payload coupling apparatus of claim 1 , wherein the upper portion of the housing extends upwardly and inwardly from the outer surface of the housing.

9 . The payload coupling apparatus of claim 1 , wherein the slot extends downwardly from horizontal at an angle of between 35 and 55 degrees.

10 . The payload coupling apparatus of claim 1 , wherein the lower lip has a width that is less than a width of the housing.

11 . An uncrewed aerial vehicle system comprising:

an uncrewed aerial vehicle (UAV);

a tether having a first end positioned in a winch system secured to the UAV and a second end secured to a payload coupling apparatus;

a payload coupling apparatus receptacle positioned in a fuselage of the UAV;

wherein the payload coupling apparatus comprises:

a housing comprising an outer surface the housing having an upper portion including a tether attachment point, and a lower portion opposite the upper portion;

a slot extending into the outer surface of the housing thereby forming a lower lip on the housing beneath the slot; and

wherein the slot is adapted to receive a handle of a payload; and

wherein the handle of the payload automatically decouples from the slot of the housing when the payload is lowered onto a landing surface;

wherein the housing is attached to the second end of the tether at the tether attachment point; and

wherein the housing of the payload coupling apparatus is positionable in the payload coupling apparatus receptacle in the UAV when the housing of the payload coupling apparatus is winched into the UAV.

12 . The system of claim 11 , wherein a first outer protrusion and a second outer protrusion extend outwardly from the outer surface of the housing.

13 . The system of claim 11 , wherein the upper portion of the housing extends upwardly and inwardly from the outer surface of the housing.

14 . The payload coupling apparatus of claim 1 , wherein the upper portion of the housing has a hemispherical shape.

15 . They payload coupling apparatus of claim 14 , wherein the lower portion of the housing has a hemispherical shape.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2025
From: PRAGER, ANDRÉ; SHANNON, TREVOR
To: X DEVELOPMENT LLC
Reel/Frame 071486/0841 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2025
From: X DEVELOPMENT LLC
To: WING AVIATION LLC
Reel/Frame 071487/0204 →
Continuity (5)
Continuation 17061586 · Oct 2, 2020
Continuation 15389074 · Dec 22, 2016
Provisional Application 62385844 · Sep 9, 2016
Provisional Application 62385854 · Sep 9, 2016
Related Publication 20230322385A1 · Oct 12, 2023
References Cited (90)
US 2872717A · Kelley · 1959 [cited by examiner]
US 3036797A · Augusta · 1962 [cited by applicant]
US 3194598A · Goldfuss · 1965 [cited by examiner]
US 3795951A · Ratcliff · 1974 [cited by examiner]
US 3904156A · Smith · 1975 [cited by applicant]
US 4767144A · Hornberg · 1988 [cited by examiner]
US 5271128A · Storm · 1993 [cited by applicant]
US 5292165A · Wiklund · 1994 [cited by examiner]
US 5593113A · Cox · 1997 [cited by examiner]
US 5634246A · Jermyn, Jr. · 1997 [cited by applicant]
US 5788186A · White · 1998 [cited by applicant]
US 5851040A · Fredriksson · 1998 [cited by examiner]
US 5884950A · Fredriksson · 1999 [cited by examiner]
US 5940943A · Kloster · 1999 [cited by examiner]
US 6334537B1 · Tepper · 2002 [cited by applicant]
US 6336260B1 · Mauthner · 2002 [cited by examiner]
US 6913301B2 · Gotz · 2005 [cited by examiner]
US 7762194B2 · Gaigler · 2010 [cited by applicant]
US 8162263B2 · Wong et al. · 2012 [cited by applicant]
US 8523253B1 · Yustus · 2013 [cited by applicant]
US 9085362B1 · Kilian et al. · 2015 [cited by applicant]
US 9174733B1 · Burgess · 2015 [cited by examiner]
US 9205922B1 · Bouwer · 2015 [cited by applicant]
US 9302770B2 · Burgess · 2016 [cited by examiner]
US 9308994B2 · Uskert et al. · 2016 [cited by applicant]
US 9346547B2 · Patrick et al. · 2016 [cited by applicant]
US 9384668B2 · Raptopoulos et al. · 2016 [cited by applicant]
US 9422139B1 · Bialkowski · 2016 [cited by examiner]
US 9573684B2 · Kimchi et al. · 2017 [cited by applicant]
US 9580173B1 · Burgess · 2017 [cited by examiner]
US 9776835B2 · Choudhari et al. · 2017 [cited by applicant]
US 9783295B2 · Takayama et al. · 2017 [cited by applicant]
US 9849981B1 · Burgess et al. · 2017 [cited by applicant]
US 10315764B2 · Shannon et al. · 2019 [cited by applicant]
US 11111110B2 · Oswald · 2021 [cited by examiner]
US 20020175246A1 · Kurtgis · 2002 [cited by examiner]
US 20040231112A1 · Marcaccio et al. · 2004 [cited by applicant]
US 20090009596A1 · Kerr et al. · 2009 [cited by applicant]
US 20110192932A1 · Brenner et al. · 2011 [cited by applicant]
US 20120290226A1 · Williams et al. · 2012 [cited by applicant]
US 20130054054A1 · Tollenaere et al. · 2013 [cited by applicant]
US 20130193256A1 · Hawkes et al. · 2013 [cited by applicant]
US 20130193269A1 · Zwaan et al. · 2013 [cited by applicant]
US 20130233964A1 · Woodworth et al. · 2013 [cited by applicant]
US 20130238135A1 · Fisher · 2013 [cited by applicant]
US 20140180914A1 · Abhyanker · 2014 [cited by applicant]
US 20140263852A1 · Walker et al. · 2014 [cited by applicant]
US 20150076287A1 · Dula · 2015 [cited by applicant]
US 20150158587A1 · Patrick · 2015 [cited by examiner]
US 20150239559A1 · Uskert et al. · 2015 [cited by applicant]
US 20160009393A1 · Repp · 2016 [cited by examiner]
US 20160023761A1 · McNally · 2016 [cited by applicant]
US 20160048131A1 · Lesperance et al. · 2016 [cited by applicant]
US 20160059963A1 · Burgess et al. · 2016 [cited by applicant]
US 20160236778A1 · Takayama et al. · 2016 [cited by applicant]
US 20160340006A1 · Tang · 2016 [cited by applicant]
US 20160340038A1 · Chavez et al. · 2016 [cited by applicant]
US 20170073071A1 · Salzmann et al. · 2017 [cited by applicant]
US 20170121023A1 · High et al. · 2017 [cited by applicant]
US 20170355460A1 · Shannon · 2017 [cited by examiner]
GB 158304 · 1921 [cited by applicant]
JP 10114489 · 1998 [cited by applicant]
JP H10114489 · 1998 [cited by applicant]
JP 3383283 · 2003 [cited by applicant]
KR 1020140113896 · 2014 [cited by applicant]
WO 8704142 · 1987 [cited by applicant]
Shannon et al., U.S. Appl. No. 15/389,338, filed Dec. 22, 2016, 175 pages. [cited by applicant]
Shannon et al., U.S. Appl. No. 15/389,138, filed Dec. 22, 2016, 170 pages. [cited by applicant]
Prager et al., U.S. Appl. No. 15/389,290, filed Dec. 22, 2016, 182 pages. [cited by applicant]
Prager et al., U.S. Appl. No. 15/389,304, filed Dec. 22, 2016, 172 pages. [cited by applicant]
Shannon et al., U.S. Appl. No. 15/389,326, filed Dec. 22, 2016, 172 pages. [cited by applicant]
Sopper et al., U.S. Appl. No. 15/295,494, filed Oct. 17, 2016, 82 pages. [cited by applicant]
Shannon et al., U.S. Appl. No. 15/179,585, filed Jun. 10, 2016, 67 pages. [cited by applicant]
France-Presse, Agence, “Switzerland begins postal delivery by drone,” The Guardian, https://www.theguardian.com/technology/2015/jul/08/swiss-post-begins-testing-postal-delivery-by-unmanned-drone, Jul. 7, 2015, 3 pages. [cited by applicant]
Hern, Alex, “DHL launches first commercial drone ‘parcelcopter’ delivery service,” The Guardian, https://www.theguardian.com/technology/2014/sep/25/german-dhl-launches-first-commerical-drone-delivery-service, Sep. 25, 2… [cited by applicant]
Roberts et al., “Amazon dismayed by proposed FAA rules on commercial use of drones,” The Guardian, https://www.theguardian.com/world/2015/feb/15/amazon-faa-rules-commercial-use-drones, Feb. 15, 2015, 3 pages. [cited by applicant]
Thielman, Sam, “Congress warned that drones present ‘a nightmare scenario for civil liberties’,” The Guardian, https://www.theguardian.com/technology/2015/jun/17/congress-drones-nightmare-scenario-for-civil-liberties, J… [cited by applicant]
Various Prior Art references pre-dating Provisional Filing on Sep. 9, 2016, www.gigasense.se/product/safety-hook-is/, 1 page. [cited by applicant]
Gigasense Automatic Hook, Gigasense, 2016, 2 pages. [cited by applicant]
Written Opinion of the International Searching Authority for PCT/US2017/040026 dated Sep. 14, 2017, pp. 1-10. [cited by applicant]
International Search Report (ISR) for PCT/US2017/040026 dated Sep. 14, 2017, pp. 1-3. [cited by applicant]
Written Opinion of the International Searching Authority for PCT/US2017/040035 dated Sep. 19, 2017, pp. 1-12. [cited by applicant]
International Search Report (ISR) for PCT/US2017/040035 dated Sep. 19, 2017, pp. 1-3. [cited by applicant]
International Preliminary Report on Patentability dated Mar. 12, 2019 for International Application No. PCT/US2017/040026, 11 pages. [cited by applicant]
PCT International Search Report and Written Opinion, PCT International Application No. PCT/US2017/050025, dated Dec. 20, 2017, 33 pages. [cited by applicant]
PCT International Search Report and Written Opinion, PCT International Application No. PCT/US2017/048908, dated Nov. 9, 2017, 19 pages. [cited by applicant]
PCT International Search Report and Written Opinion, PCT International Application No. PCT/US2017/049199, dated Nov. 17, 2017, 20 pages. [cited by applicant]
Australian Examination Report No. 1 dated Nov. 27, 2019 for Australian Patent Application No. 2017324059, 4 pages. [cited by applicant]
European extended search report dated Feb. 24, 2020 for European Application No. 17849240.1, 13 pages. [cited by applicant]
International Searching Authority, International Search Report and Written Opinion mailed on Aug. 23, 2018, issued in connection with International Application No. PCT/US2017/050008, filed on Sep. 5, 2017, 9 pages. [cited by applicant]