IP Library › Granted Patent US 12,744,384
Granted Patent B2
US 12,744,384 · App. 18/140,440 · Granted Sep 22, 2026

Power processing and energy storage

Inventors: Al-Thaddeus Avestruz (Ann Arbor, MI); Xiaofan Cui (Ann Arbor, MI); Jason Siegel (Ann Arbor, MI)
Assignee: The Regents of the University of Michigan
H02J3/32H02J1/12H02J3/38H02J7/35H02J7/575B60L53/16H02J2101/24
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,744,384
App. No.
18/140,440
Granted
Sep 22, 2026
Kind
B2
Abstract

A power conversion device may perform power processing for multiple power nodes coupled in parallel. The power conversion device includes interconnects that couple power nodes to power converters. The power converters include a dense tier of power converters sized to correct, using multiple corrective components, from varied power flow levels to interim power flows for parallel coupling of the multiple power nodes. The power converters also include a sparse tier. The sparse tier performs power processing to convert from the interim power flows generated by the dense tier to a uniform target flow.

Claims (47)

1 . A device including:

multiple power sources coupled in parallel;

a dense tier of power converters coupled to the multiple power sources, a first number of power converters in the dense tier being proportional to a total number of the multiple power sources, the dense tier configured to:

apply a first power correction component to a first subset of the multiple power sources to generate a first target output determined for series coupling of the multiple power sources;

apply a second power correction component a second subset of the multiple power sources to generate a second target output determined for series coupling of the multiple power sources, the second target output having a difference in power level from the first target output; and

apply, via virtual tier operation, a third power correction component to the first subset of the multiple power sources and a fourth power correction component to the second subset of the multiple power sources to correct the first target output and second target output for parallel coupling; and

a sparse tier of power converters coupled to the multiple power sources through the dense tier, a second number of power converters in the sparse tier dependent on a model for estimating the difference in power level, the sparse tier configured to correct for the difference in power level for the multiple power sources coupled in parallel.

2 . The device of claim 1 , where the multiple power sources include batteries.

3 . The device of claim 1 , where the multiple power sources include a photovoltaic cell.

4 . The device of claim 1 , where sizes of the third and fourth power correction components are selected to equalize current in the first target output and the second target output.

5 . The device of claim 1 , where sizes of the third and fourth power correction components are determined based on a circuit duality transformation from series to parallel operation.

6 . The device of claim 1 , where the sparse tier power converters each have an individual conversion capacity that is greater than that of any individual one of the dense tier of power converters.

7 . The device of claim 1 , where the first number of power converters is one less than the total number of the multiple power sources.

8 . The device of claim 1 , where the first and second power correction components are determined based on a power source degradation model for the multiple power sources.

9 . The device of claim 8 , where the power source degradation model includes a model of degradation based on:

power source age;

power source type; and/or

power source charge-discharge cycle count.

10 . The device of claim 8 , where the power source degradation model includes a model of degradation an empirical distribution of battery degradation.

11 . A method including:

for multiple power sources coupled in parallel:

at a dense tier of power converters coupled to the multiple power sources, a first number of power converters in the dense tier being proportional to a total number of the multiple power sources:

applying a first power correction component to a first subset of the multiple power sources to generate a first target output determined for series coupling of the multiple power sources;

applying a second power correction component a second subset of the multiple power sources to generate a second target output determined for series coupling of the multiple power sources, the second target output having a difference in power level from the first target output; and

applying, via virtual tier operation, a third power correction component to the first subset of the multiple power sources and a fourth power correction component to the second subset of the multiple power sources to correct the first target output and second target output for parallel coupling; and

at a sparse tier of power converters coupled to the multiple power sources through the dense tier, a second number of power converters in the sparse tier dependent on a model for estimating the difference in power level:

correcting for the difference in power level for the multiple power sources coupled in parallel.

12 . The method of claim 11 , where the multiple power sources include batteries.

13 . The method of claim 11 , where the multiple power sources include a photovoltaic cell.

14 . The method of claim 11 , where sizes of the third and fourth power correction components are selected to equalize current in the first target output and the second target output.

15 . The method of claim 11 , where sizes of the third and fourth power correction components are determined based on a circuit duality transformation from series to parallel operation.

16 . The method of claim 11 , where the sparse tier power converters each have an individual conversion capacity that is greater than that of any individual one of the dense tier of power converters.

17 . The method of claim 11 , where the first number of power converters is one less than the total number of the multiple power sources.

18 . The method of claim 11 , where the first and second power correction components are determined based on a power source degradation model for the multiple power sources.

19 . A method including:

for multiple power node connection ports connected in parallel, the multiple power node connection ports including:

a first connection port to support a first power flow range, the first power flow range spanning one or more first expected power flow levels for a first defined portion of a group of power stores; and

a second connection port to support a second power flow range, the second power flow range spanning one or more second expected power flow levels for a second defined portion of the group of power stores:

executing a first stage of power processing at a dense converter tier coupled to the multiple power node connection ports, by:

at a first dense tier power converter coupled to at least the first connection port:

providing a first series power correction component from within the first power flow range to a first series interim power flow for series coupling of the multiple power node connection ports; and

providing, via virtual tier operation, a first duality correction component to convert the first series interim power flow to a first parallel interim power flow for flow for parallel coupling of the multiple power node connection ports; and

at a second dense tier power converter coupled to at least the second connection port:

providing a second series power correction component from within the second power flow range to a second series interim power flow for series coupling of the multiple power node connection ports; and

providing, via virtual tier operation, a second duality correction component to convert the second series interim power flow to a second parallel interim power flow for parallel coupling of the multiple power node connection ports; and

executing a second stage of power processing at a sparse converter tier coupled to the multiple power node connection ports via the dense converter tier, by converting a combined power flow to a uniform model-corrected target, the combined power flow including at least a portion of each of the first and second parallel interim power flows.

20 . The method of claim 19 , where sizes of the first and second duality correction components are selected to equalize current flow associated with the first and second parallel interim power flows.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2026
From: AVESTRUZ, AL-THADDEUS; CUI, XIAOFAN; SIEGEL, JASON
To: THE REGENTS OF THE UNIVERSITY OF MICHIGAN
Reel/Frame 075974/0071 →
Continuity (3)
Continuation PCTUS2022025990 · Apr 22, 2022
Provisional Application 63178638 · Apr 23, 2021
Related Publication 20230268738A1 · Aug 24, 2023
References Cited (85)
US 6853920B2 · Hsiung · 2005 [cited by applicant]
US 6865509B1 · Hsiung · 2005 [cited by applicant]
US 6917845B2 · Hsiung · 2005 [cited by applicant]
US 6985779B2 · Hsiung · 2006 [cited by applicant]
US 7031778B2 · Hsiung · 2006 [cited by applicant]
US 7136716B2 · Hsiung · 2006 [cited by applicant]
US 7272530B2 · Hsiung · 2007 [cited by applicant]
US 7313447B2 · Hsiung · 2007 [cited by applicant]
US 7912561B2 · Hsiung · 2011 [cited by applicant]
US 8352049B2 · Hsiung · 2013 [cited by applicant]
US 8558510B2 · Moon · 2013 [cited by applicant]
US 9489701B2 · Emadi · 2016 [cited by applicant]
US 10333299B2 · Fontana · 2019 [cited by examiner]
US 12027963B2 · Avestruz et al. · 2024 [cited by applicant]
US 20020002414A1 · Hsiung · 2002 [cited by applicant]
US 20030083756A1 · Hsiung · 2003 [cited by applicant]
US 20030109951A1 · Hsiung · 2003 [cited by applicant]
US 20030144746A1 · Hsiung · 2003 [cited by applicant]
US 20050159922A1 · Hsiung · 2005 [cited by applicant]
US 20050216114A1 · Hsiung · 2005 [cited by applicant]
US 20060259163A1 · Hsiung · 2006 [cited by applicant]
US 20080103751A1 · Hsiung · 2008 [cited by applicant]
US 20110140667A1 · Moon · 2011 [cited by applicant]
US 20120041574A1 · Hsiung · 2012 [cited by applicant]
US 20140129040A1 · Emadi · 2014 [cited by applicant]
US 20190313531A1 · Silva · 2019 [cited by applicant]
US 20200343040A1 · Rizzolatti · 2020 [cited by applicant]
Cui et al., “Lite-Sparse Hierarchical Partial Power Processing for Parallel Batteries in Heterogeneous Energy Storage Systems”, 2021 IEEE 22ND Workshop on Control and Modelling of D3 Power Electronics, pp. 1-8, Nov. 2, … [cited by applicant]
Extended European Search Report from European Patent Application No. 22792595.5, dated Feb. 18, 2025, 8 pages. [cited by applicant]
120W Industrial Quarter Brick Converters, GQA120 Series; TDK Lambda; Jul. 2020; 3 pp. [cited by applicant]
12V 12AH Lithium Ion Battery; https://web.archive.org/web/20170701165223/https://www.lithiumion-batteries.com/products/12v-12ah-lithium-ion-battery/; CHARGEX; Jul. 2017; 6 pp. [cited by applicant]
12V 4 Bank 10A Lithium Ion Battery Charger; https://web.archive.org/web/20200929081417/https://www.lithiumion-batteries.com/products/lithium-ion-chargers/12v-lithium-ion-battery-chargers/four-bank-10a-lithium-ion-batter… [cited by applicant]
250W, 9 to 40V Input Non-Isolated Step-Down DC-DC Buck Converter; i6A Series; TDK Lambda; Aug. 2021; 6 pp. [cited by applicant]
B. Borlaug, S. Salisbury, M. Gerdes, and M. Muratori, Levelized Cost of Charging Electric Vehicles in the United States; Joule, vol. 4, No. 7, pp. 1470-1485, 2020. [cited by applicant]
C. Hua and Y. Fang; A Charge Equalizer With a Combination of APWM and PFM Control Based on a Modified Half- Bridge Converter; in IEEE Transactions on Power Electronics, vol. 31, No. 4, pp. 2970-2979, Apr. 2016, doi: 10.… [cited by applicant]
C. Pastor-Fernandez, T. Bruen, W. Widanage, M. Gama-Valdez, and J. Marco, A study of cell-to-cell interactions and degradation in parallel strings: Implications for the battery management system; Journal of Power Source… [cited by applicant]
C.-S. Moo, K. S. Ng, and Y.-C. Hsieh, Parallel operation of battery power modules; IEEE Transactions on Energy Conversion, vol. 23, No. 2, pp. 701-707, 2008. [cited by applicant]
E. Candan, D. Heeger, P. S. Shenoy, and R. C. Pilawa-Podgurski, A series-stacked power delivery architecture with hot-swapping for high-efficiency data centers; 2015 IEEE Energy Conversion Congress and Exposition, ECCE … [cited by applicant]
E. Hossain, D. Murtaugh, J. Mody, H. M. R. Faruque, M. S. H. Sunny, and N. Mohammad, A comprehensive review on second-life batteries: Current state, manufacturing considerations, applications, impacts, barriers & potent… [cited by applicant]
F. Boico, B. Lehman, and K. Shujaee, Solar battery chargers for NiMH batteries; IEEE 36th Conference on Power Electronics Specialists, 2005 IEEE, pp. 146-152. [cited by applicant]
G. Rancilio, A. Lucas, E. Kotsakis, G. Fulli, M. Merlo, M. Delfanti, and M. Masera, Modeling a large-scale battery energy storage system for power grid application analysis; Energies, vol. 12, p. 3312, 2019. [cited by applicant]
H. Engel, P. Hertzke, and G. Siccardo, Second-life EV batteries: The newest value pool in energy storage; McKinsey & Company; Tech. Tep., 2019, 5 pp. [cited by applicant]
H. Zhou, J. Zhao, and Y. Han, PV balancers: Concept, architectures, and realization; IEEE Transactions on Power Electronics, vol. 30, No. 7, pp. 3479-3487, Jul. 2015. [cited by applicant]
International Preliminary Report on Patentability cited in corresponding international patent application No. PCT/US2022/025990; Oct. 24, 2023; 4 pp. [cited by applicant]
International Search Report and Written Opinion cited in corresponding international patent application No. PCT/US2022/025990; Aug. 9, 2022; 6 pp. [cited by applicant]
J. Biela, M. Schweizer, S. Waffler, and J. W. Kolar, SiC versus Si-Evaluation of potentials for performance improvement of inverter and DC-DC converter systems by SiC power semiconductors; IEEE Transactions on Industria… [cited by applicant]
J. Neubauer, K. Smith, E. Wood, and A. Pesaran, Identifying and Overcoming Critical Barriers to Widespread Second Use of PEV Batteries; National Renewable Energy Laboratory (NREL), Feb. 2015, 93 pp. [cited by applicant]
J. Wang, D. Wu, W. Zhao, S. Shi, B. Upadhaya, and Y. Shi, Queueing Theory-Based Optimal Decision-Making Model of Battery Energy Storage-Assisted Fast Charging Station Participating in Emergency Demand Response; iSPEC 20… [cited by applicant]
K. J. Arrow, Decision Theory and Operations Research; Operations Research, vol. 5, pp. 765-774, Dec. 1957. [cited by applicant]
K. Mongird, V. Fotedar, V. Viswanathan, V. Koritarov, P. Balducci, B. Hadjerioua, and J. Alam, Energy storage technology and cost characterization report; Pacific Northwest National Laboratory, Jul. 2019, pp. 1-120. [cited by applicant]
L. C. Casals, B. Amante Garcia, and C. Canal; Second life batteries lifespan: Rest of useful life and environmental analysis; Journal of Environmental Management, vol. 232, pp. 354-363, 2019. [cited by applicant]
L. Gaines, Q. Dai, J. T. Vaughey, and S. Gillard; Direct recycling R&D at the recell center; Recycling, vol. 6, No. 2, p. 31, 2021. [cited by applicant]
L. Yang and H. Ribberink, Investigation of the potential to improve DC fast charging station economics by integrating photovoltaic power generation and/or local battery energy storage system; Energy, vol. 167, 2019, 48 … [cited by applicant]
L. Yao, W. H. Lim, and T. S. Tsai, A Real-Time Charging Scheme for Demand Response in Electric Vehicle Parking Station; IEEE Transactions on Smart Grid, vol. 8, No. 1, pp. 52-62, Jan. 2017. [cited by applicant]
LiNiMnCo 26650 Battery Pack: 14.4V 20Ah (288Wh, 30A rate, 4Rx4C); https://web.archive.org/web/20200926173806/https://www.batteryspace.com/LiNiMnCo-26650-Battery-Pack-14.4V-20Ah-288Wh-30A-rate.aspx; AA Portable Power Cor… [cited by applicant]
LiNiMnCo 26650 Battery: 14.4V 10Ah (144Wh, 10A rate) in Aluminum-Box; https://web.archive.org/web/20180627185637/http://www.batteryspace.com/linimnco-26650-battery-14-4v-10ah-144wh-10a-rate-in-aluminum-box.aspx; AA Port… [cited by applicant]
M. Al-Amin, A. Barai, T. Ashwin, and J. Marco, An insight to the degradation behaviour of the parallel connected lithium-ion battery cells; Energies, vol. 14, No. 16, p. 4716, Aug. 2021. [cited by applicant]
M. D'Arpino and M. Cancian, Design of a grid-friendly DC fast charge station with second life batteries; SAE Technical Papers, Apr. 2019, SAE International, 1 pp—abstract only. [cited by applicant]
M. Evzelman, M. M. Ur Rehman, K. Hathaway, R. Zane, D. Costinett, and D. Maksimovic, Active Balancing System for Electric Vehicles With Incorporated Low-Voltage Bus; IEEE Transactions on Power Electronics, vol. 31, No. … [cited by applicant]
M. Faisal, M. A. Hannan, P. J. Ker, A. Hussain, M. B. Mansor, and F. Blaabjerg, Review of energy storage system technologies in microgrid applications: Issues and challenges; IEEE Access, vol. 6, pp. 35143-35164, 2018. [cited by applicant]
M. J. Brand, M. H. Hofmann, M. Steinhardt, S. F. Schuster, and A. Jossen, Current distribution within parallel-connected battery cells; Journal of Power Sources, vol. 334, pp. 202-212, Dec. 2016. [cited by applicant]
M. Slattery, J. Dunn, and A. Kendall; Transportation of electric vehicle lithium-ion batteries at end-of-life: A literature review; Resources, Conservation and Recycling, vol. 174, p. 105755, 2021. [cited by applicant]
N. Mukherjee and D. Strickland, Control of second-life hybrid battery energy storage system based on modular boost- multilevel buck converter; IEEE Transactions on Industrial Electronics, vol. 62, 2015, 12 pp. [cited by applicant]
NKL, Guidelines for the realisation of charging plazas; The Netherlands Knowledge Platform for Public Charging Infrastructure (NKL), Tech. Rep., 2019, 16 pp. [cited by applicant]
P. B. L. Neto, O. R. Saavedra, and L. A. De Souza Ribeiro, A Dual-Battery Storage Bank Configuration for Isolated Microgrids Based on Renewable Sources; IEEE Transactions on Sustainable Energy, vol. 9, 2018, 10 pp. [cited by applicant]
P. S. Shenoy, K. A. Kim, B. B. Johnson and p. T. Krein; Differential Power Processing for Increased Energy Production and Reliability of Photovoltaic Systems; IEEE Transactions on Power Electronics, vol. 28, No. 6, pp. … [cited by applicant]
P.-H. La and S.-J. Choi, Synthesis of balancing topologies for parallel-connected battery cells by principle of duality; 2019 10th International Conference on Power Electronics and ECCE Asia (ICPE 2019—ECCE Asia). IEEE,… [cited by applicant]
PSL-BTC-12120 Lithium Bluetooth Series; https://web.archive.org/web/20190416121754/https://www.power-sonic.com/product/psl-btc-12120/; Power Sonic Corp., Apr. 2019; 6 pp. [cited by applicant]
Q. Yang, S. Sun, S. Deng, Q. Zhao, and M. Zhou, Optimal Sizing of PEV Fast Charging Stations with Markovian Demand Characterization; IEEE Transactions on Smart Grid, vol. 10, No. 4, 2019, 11 pp. [cited by applicant]
S. Deb, K. Tammi, K. Kalita, and P. Mahanta, Impact of electric vehicle charging station load on distribution network; Energies, vol. 11, No. 1, pp. 1-25, 2018. [cited by applicant]
S. Freeland; Techniques for the practical application of duality to power circuits; IEEE Transactions on Power Electronics, vol. 7, No. 2,pp. 374-384, 1992. [cited by applicant]
S. J. Tong, A. Same, M. A. Kootstra, and J. W. Park, Off-grid photovoltaic vehicle charge using second life lithium batteries: An experimental and numerical investigation; Applied Energy, vol. 104, pp. 740-750, Apr. 201… [cited by applicant]
S. Leonori, G. Rizzoni, F. M. Frattale Mascioli, and A. Rizzi, Intelligent energy flow management of a nanogrid fast charging station equipped with second life batteries; International Journal of Electrical Power and En… [cited by applicant]
S. Saravanan, p. Pandiyan, T. Chinnadurai, T. Ramji, N. Prabaharan, R. S. Kumar, and P. L. Pugalhanthi, Reconfigurable battery management system for microgrid application; Microgrid Technologies, pp. 145-176, Mar. 2021. [cited by applicant]
S. Saxena, C. Hendricks, and M. Pecht, Cycle life testing and modeling of graphite/LiCoO2 cells under different state of charge ranges; Journal of Power Sources, vol. 327, pp. 394-400, 2016. [cited by applicant]
Severson, K. A. et al.; Data-driven prediction of battery cycle life before capacity degradation; Nature Energy, 4(5), pp. 383-391; 2019; https://doi.org/10.1038/s41560-019-0356-8. [cited by applicant]
Smart Charger (6.0A) for 14.8V Li-ion/Polymer Rechargeable Battery Pack; https://web.archive.org/web/20180211062950/http://www.batteryspace.com/Smart-Charger-6.0A-for-14.8V-Li-ion/Polymer-Rechargeable-Battery-Pack. aspx… [cited by applicant]
T. Bruen and J. Marco, Modelling and experimental evaluation of parallel connected lithium ion cells for an electric vehicle battery system; Journal of Power Sources, vol. 310, pp. 91-101, Apr. 2016. [cited by applicant]
T. S. Bryden, G. Hilton, B. Dimitrov, C. Ponce De Leon, and A. Cruden, Rating a Stationary Energy Storage System Within a Fast Electric Vehicle Charging Station Considering User Waiting Times; IEEE Transactions on Trans… [cited by applicant]
X. Cui, A. Ramyar, J. Siegel, P. Mohtat, A. Stefanopoulou, and A.-T. Avestruz, Grid Interfaces to Electric Vehicle Chargers Using Statistically-Structured Power Conversion for Second-Use Batteries as Energy Buffering; h… [cited by applicant]
X. Cui, A. Ramyar, P. Mohtat, V. Contreras, J. Siegel, A. Stefanopoulou, and A.-T. Avestruz, Optimizing Partial Power Processing for Second-Use Battery Energy Storage Systems; https://arxiv.org/abs/2106.11749v1; Jun. 20… [cited by applicant]
X. Gong, R. Xiong, and C. C. Mi, Study of the characteristics of battery packs in electric vehicles with parallel-connected lithium-ion battery cells; 2014 IEEE Applied Power Electronics Conference and Exposition—APEC 2… [cited by applicant]
Y. Wang and J. S. Thompson, Two-stage admission and scheduling mechanism for electric vehicle charging; IEEE Transactions on Smart Grid, vol. 10, No. 3, 2019, 12 pp. [cited by applicant]
Y. Xiong, B. Wang, C. C. Chu, and R. Gadh, Vehicle grid integration for demand response with mixture user model and decentralized optimization; Applied Energy, vol. 231, pp. 481-493, 2018. [cited by applicant]
Z. Zhang, H. Gui, D. J. Gu, Y. Yang, and X. Ren, A hierarchical active balancing architecture for lithium-ion batteries; IEEE Transactions on Power Electronics, vol. 32, No. 4, 2017, 25 pp. [cited by applicant]