Ceiling fan and blade
A blade for a ceiling fan can include a first half and a second half formed from a pulp material. The first half is attachable to the second half to form the blade. Additionally, a blade can include a skeleton with an over molding made from a pulp forming the blade. Furthermore, a blade can be formed using a blade base with a pulp topper added to the blade to form an aerodynamic shape for the blade.
1. A ceiling fan assembly comprising:
a motor having a rotor with a blade mount;
a mount for coupling to a structure and for suspending the motor; and
a ceiling fan blade comprising a molded pulp blade body made of a compressed molded pulp slurry.
2. The ceiling fan assembly of claim 1 , wherein the molded pulp slurry is made from one of a recycled material or biodegradable material.
3. The ceiling fan assembly of claim 1 wherein the ceiling fan blade further comprises a ceiling fan blade base and a topper, which attaches to the ceiling fan blade base, with the topper at least partially formed from the molded pulp slurry.
4. The ceiling fan assembly of claim 3 wherein the topper further includes a grommet portion extending into a mount hole of the ceiling fan blade base.
5. The ceiling fan assembly of claim 3 wherein the topper is smaller than the ceiling fan blade base defining a peripheral edge along at least a portion of the ceiling fan blade base that is unoccupied by the topper.
6. A ceiling fan assembly comprising:
a motor;
a mount for coupling to a structure and for suspending the motor;
a ceiling fan blade comprising a blade body for coupling to the motor, wherein the ceiling fan blade is a molded pulp formed from a compressed molded pulp slurry, and includes a foam core, and the molded pulp is formed about at least a portion of the foam core.
7. The ceiling fan assembly of claim 6 wherein the molded pulp comprises at least one of paper fibers, plant fibers, or wood fibers.
8. The ceiling fan assembly of claim 6 wherein the molded pulp is compressed.
9. A ceiling fan assembly comprising:
a motor;
a mount for coupling to a structure and for suspending the motor;
a ceiling fan blade comprising a blade body for coupling to the motor, wherein the ceiling fan blade is formed from a molded pulp and includes a skeleton, and the molded pulp is formed about at least a portion of the skeleton;
wherein the ceiling fan blade is formed of a first portion and a second portion, with each of the first portion and second portion including an interior surface, collectively defining an interior for the ceiling fan blade and the skeleton is located within the interior;
wherein the first portion comprises an upper half and the second portion comprises a lower half; and
wherein the upper half and lower half are connected by a hinge.
10. The ceiling fan assembly of claim 9 wherein the molded pulp comprises at least one of paper fibers, plant fibers, or wood fibers.
11. The ceiling fan assembly of claim 9 wherein the skeleton includes a set of perforations to facilitate adhesion of the molded pulp to the skeleton.
12. The ceiling fan assembly of claim 9 wherein the molded pulp is compressed.
13. The ceiling fan assembly of claim 9 wherein one of the first portion or the second portion further includes a set of stops.
14. The ceiling fan assembly of claim 13 wherein the first portion or the second portion that does not include the set of stops, includes a set of stop receptacles, with the set of stop receptacles adapted to receive the set of stops.
15. The ceiling fan assembly of claim 9 wherein the skeleton comprises a wire frame.
16. The ceiling fan assembly of claim 15 wherein the wire frame extends around a periphery of at least a portion of the blade.