IP Library Granted Patent US 11,947,258
Granted Patent B2
US 11,947,258 · App. 18/174,316 · Granted Apr 2, 2024

Photoacid-generating monomer, polymer derived therefrom, photoresist composition including the polymer, and method of forming a photoresist relief image using the photoresist composition

Inventors: Emad Aqad (Northborough, MA); James W. Thackeray (Braintree, MA); James F. Cameron (Brookline, MA)
Assignee: ROHM AND HASS ELECTRONIC MATERIALS LLC
G03F7/0045C07C303/32C07C309/06C07C309/07C07C309/12C07C309/17C07C309/20C07C309/23C07C309/42C08F224/00G03F7/0397
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Quick Facts
Patent No.
US 11,947,258
App. No.
18/174,316
Granted
Apr 2, 2024
Kind
B2
Abstract

A monomer has the structure wherein R is an organic group comprising a polymerizable carbon-carbon double bond or carbon-carbon triple bond; X and Y are independently at each occurrence hydrogen or a non-hydrogen substituent; EWG1 and EWG2 are independently at each occurrence an electron-withdrawing group; p is 0, 1, 2, 3, or 4; n is 1, 2, 3, or 4; and M + is an organic cation. A polymer prepared from monomer is useful as a component of a photoresist composition.

Claims (55)

1. A polymer comprising repeat units derived from a monomer having a structure

wherein,

R is an organic group consisting of (A) a polymerizable carbon-carbon double bond or carbon-carbon triple bond group selected from the group consisting of C 2-12 alkenyl, C 2-12 alkynyl, acryloyl, 2-(C 1-12 -alkyl)acryloyl, 2-(C 1-12 -fluoroalkyl)acryloyl, 2-cyanoacryloyl, and 2-fluoroacryloyl, and (B) one or more divalent groups selected from a straight chain or branched non-fluorinated C 1-20 alkylene group, a monocyclic or polycyclic non-fluorinated C 3-20 cycloalkylene group, a monocyclic or polycyclic C 3-20 heterocycloalkylene group, a monocyclic or polycyclic C 6-20 arylene group, a monocyclic or polycyclic C 1-20 heteroarylene group, and a combination thereof;

wherein the C 1-20 alkylene group, C 3-20 cycloalkylene group, the monocyclic or polycyclic C 3-20 heterocycloalkylene group, the monocyclic or polycyclic C 6-20 arylene group, and the monocyclic or polycyclic C 1-20 heteroarylene group are optionally substituted with at least one monovalent substituent selected from chlorine, bromine, iodine, hydroxyl, amino, thiol, carboxyl, carboxylate, amide, nitrile, nitro, C 1-18 alkyl, C 1-18 alkoxyl, C 6-18 aryl, C 6-18 aryloxyl, C 7-18 alkylaryl, or C 7-18 alkylaryloxyl;

X and Y are independently at each occurrence hydrogen or a non-fluorinated non-hydrogen substituent;

EWG1 and EWG2 are independently at each occurrence an electron-withdrawing group;

p is 1, 2, 3, or 4;

n is 2, 3, or 4; and

M + is an organic cation.

2. The polymer of claim 1 , wherein EWG1 and EWG2 are independently at each occurrence —F, —CF 3 , —CN, —NO 2 , —C(═O)R 11 , —C(═O)OR 11 , and —SO 2 R 11 , wherein R 11 is a C 1-30 aliphatic organic group, a C 6-30 aromatic organic group, or a C 1-30 heteroaromatic organic group.

3. The polymer of claim 1 , wherein R is selected from the group consisting of

wherein R 1 is hydrogen, fluoro, cyano, C 1-10 alkyl, or C 1-10 fluoroalkyl.

4. The polymer of claim 1 , wherein the monomer is selected from the group consisting of

wherein M ± is defined as in claim 1 .

5. The polymer of claim 1 , wherein the monomer is selected from the group consisting of:

wherein R, X, Y, M, n, and p are as defined in claim 1 .

6. The polymer of claim 1 , wherein the (B) one or more divalent groups is substituted with iodine.

7. The polymer of claim 1 , wherein M + is

an iodonium cation substituted with two alkyl groups, two aryl groups, or a combination of alkyl groups and aryl groups, wherein each of the alkyl group and the aryl group is independently substituted or unsubstituted; or

a sulfonium cation substituted with three alkyl groups, three aryl groups, or a combination of alkyl groups and aryl groups, wherein each of the alkyl group and the aryl group is independently substituted or unsubstituted.

8. The polymer of claim 1 , wherein M + has a structure:

wherein,

R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 are each independently a halogen, —CN, —OH, a C 1-10 alkyl group, a C 1-10 fluoroalkyl group, a C 1-10 alkoxy group, a C 1-10 fluoroalkoxy group, a C 3-10 cycloalkyl group, a C 3-10 fluorocycloalkyl group, a C 3-10 cycloalkoxy group, or a C 3-10 fluorocycloalkoxy group, each of which except a halogen, —CN, and —OH is substituted or unsubstituted;

J is a single bond or a connecting group selected from S, O, and C═O;

each occurrence of p is independently an integer of 0, 1, 2, 3, or 4;

r is 0, 1, 2, 3, 4, or 5; and

s and t are each independently 0, 1, 2, 3, or 4,

wherein R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 each independently optionally comprises an acid cleavable group.

9. A photoresist composition, comprising the polymer of claim 1 .

10. The photoresist composition of claim 9 , wherein EWG1 and EWG2 are independently at each occurrence —F, —CF 3 , —CN, —NO 2 , —C(═O)R 11 , —C(═O)OR 11 , and —SO 2 R 11 , wherein R 11 is a C 1-30 aliphatic organic group, a C 6-30 aromatic organic group, or a C 1-30 heteroaromatic organic group.

11. The photoresist composition of claim 9 , wherein R is selected from the group consisting of

wherein R 1 is hydrogen, fluoro, cyano, C 1-10 alkyl, or C 1-10 fluoroalkyl.

12. The photoresist composition of claim 9 , wherein the monomer is selected from the group consisting of:

wherein M + is defined as in claim 1 .

13. The photoresist composition of claim 9 , wherein the monomer is selected from the group consisting of:

wherein R, X, Y, M, n, and p are as defined in claim 1 .

14. The photoresist composition of claim 9 , wherein the (B) one or more divalent groups is substituted with iodine.

15. The photoresist composition of claim 9 , wherein M + is

an iodonium cation substituted with two alkyl groups, two aryl groups, or a combination of alkyl groups and aryl groups, wherein each of the alkyl group and the aryl group is independently substituted or unsubstituted; or

a sulfonium cation substituted with three alkyl groups, three aryl groups, or a combination of alkyl groups and aryl groups, wherein each of the alkyl group and the aryl group is independently substituted or unsubstituted.

16. The photoresist composition of claim 9 , wherein M + has a structure:

wherein,

R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 are each independently a halogen, —CN, —OH, a C 1-10 alkyl group, a C 1-10 fluoroalkyl group, a C 1-10 alkoxy group, a C 1-10 fluoroalkoxy group, a C 3-10 cycloalkyl group, a C 3-10 fluorocycloalkyl group, a C 3-10 cycloalkoxy group, or a C 3-10 fluorocycloalkoxy group, each of which except a halogen, —CN, and —OH is substituted or unsubstituted;

J is a single bond or a connecting group selected from S, O, and C═O;

each occurrence of p is independently an integer of 0, 1, 2, 3, or 4;

r is 0, 1, 2, 3, 4, or 5; and

s and t are each independently 0, 1, 2, 3, or 4, wherein R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 each independently optionally comprises an acid cleavable group.

17. A method of forming a photoresist relief image, the method comprising:

(a) applying a layer of a photoresist composition of claim 9 on a substrate to form a photoresist layer;

(b) pattern-wise exposing the photoresist layer to activating radiation to form an exposed photoresist layer; and

(c) developing the exposed photoresist layer to provide a photoresist relief image.

18. The method of claim 17 , wherein in the polymer, EWG1 and EWG2 are independently at each occurrence F, CF 3 , —CN, —NO 2 , —C(═O)R 11 , —C(═O)OR 11 , and —SO 2 R 11 , wherein R 11 is a C 1-30 aliphatic organic group, a C 6-30 aromatic organic group, or a C 1-30 heteroaromatic organic group.

19. The method of claim 17 , wherein in the polymer, R is selected from the group consisting of

wherein R 1 is hydrogen, fluoro, cyano, C 1-10 alkyl, or C 1-10 fluoroalkyl.

20. The method of claim 17 , wherein the (B) one or more divalent groups is substituted with iodine.

Assignments (3)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS LLC
To: DUPONT ELECTRONIC MATERIALS INTERNATIONAL, LLC
Reel/Frame 069272/0383 →