IP Library › Granted Patent US 12,272,787
Granted Patent B2
US 12,272,787 · App. 18/203,705 · Granted Apr 8, 2025

Solid-state electrolyte, solid-state battery including the electrolyte, and method of making the same

Inventors: Yan Wang (Brookline, MA); Lincoln Miara (Lincoln, MA); Jeong-Ju Cho (Lexington, MA); Sung-Kyun Jung (Gyeonggi-do, KR); Hyeokjo Gwon (Gyeonggi-do, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
H01M10/0562C01B21/083H01M4/382H01M4/405H01M10/052C01P2002/72C01P2002/76C01P2002/77C01P2002/78C01P2002/88C01P2006/40H01M2004/027H01M2300/0068
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Quick Facts
Patent No.
US 12,272,787
App. No.
18/203,705
Granted
Apr 8, 2025
Kind
B2
Abstract

A solid-state ion conductor includes a compound of Formula 1: Li 3a+b−(c*n) N a Cl b X c   Formula 1 wherein, in Formula 1, X is an anion having an average oxidation state of n and is −3≤n≤−1, and is at least one of Br, I, F, O, S, or P; and 1≤a≤4, 1≤b≤3, 0<c≤3, and 4.8≤(a+b+c)≤5.2.

Claims (48)

1. A solid-state ion conductor comprising a compound of Formula 1:

Li 3a+b-(c*n) N a Cl b X c   Formula 1

wherein, in Formula 1,

X comprises an anion having an average oxidation state of n and is −2, and comprises S; and

1≤a≤4, 1≤b≤3, 0<c≤3, and 4.8≤(a+b+c)≤5.2.

2. The solid-state ion conductor of claim 1 , wherein the compound of Formula 1 has an antifluorite structure, and wherein N, Cl, and X form a face-centered cubic structure.

3. The solid-state ion conductor of claim 2 , wherein the antifluorite structure comprises a vacancy on a lithium site in the antifluorite structure.

4. The solid-state ion conductor of claim 1 , wherein the solid-state ion conductor has an ionic conductivity equal to or greater than of 1×10 −6 siemens per centimeter, at 25° C.

5. The solid-state ion conductor of claim 4 , wherein the solid-state ion conductor has an ionic conductivity of 1×10 −4 siemens per centimeter to 1×10 −2 siemens per centimeter, at 25° C.

6. The solid-state ion conductor of claim 1 , wherein the solid-state ion conductor does not form an alloy or a compound when contacted with lithium metal.

7. The solid-state ion conductor of claim 1 , wherein c is 0<c≤2.

8. The solid-state ion conductor of claim 1 , wherein c is 0.1≤c<2.

9. The solid-state ion conductor of claim 1 , wherein c is 0.5≤c≤2.

10. The solid-state ion conductor of claim 1 , wherein a is 1 or 2.

11. The solid-state ion conductor of claim 1 , wherein b is 0.5≤b≤2.5.

12. The solid-state ion conductor of claim 1 , wherein a is 1 or 2, b is 0.5≤b≤2.5, and c is 0.5≤c≤2.

13. The solid-state ion conductor of claim 1 , wherein X is an anion having an average oxidation state of n and is −2, and is S.

14. The solid-state ion conductor of claim 1 , wherein X further comprises at least one of Br, I, F, O, or P.

15. The solid-state ion conductor of claim 1 , wherein the compound of Formula 1 is Li 9 NCl 2 S 2 .

16. The solid-state ion conductor of claim 1 , wherein the solid-state ion conductor has a porosity of 0 to less than 25 volume percent, based on a total volume of the solid-state ion conductor.

17. A component for a lithium battery comprising:

a current collector; and

the solid-state ion conductor of claim 1 on a surface of the current collector.

18. The component of claim 17 , wherein the current collector comprises at least one of nickel, copper, titanium, stainless steel, or amorphous carbon.

19. A negative electrode comprising:

a negative active material; and

the solid-state ion conductor of claim 1 disposed on a surface of the negative active material.

20. A separator for a lithium battery comprising:

a substrate; and

the solid-state ion conductor of claim 1 disposed on a surface of the substrate.

21. A lithium battery comprising:

a positive electrode;

a negative electrode comprising lithium, a lithium alloy, or a combination thereof; and

the solid-state ion conductor of claim 1 between the positive electrode and the negative electrode.

22. A method of preparing a solid-state ion conductor, the method comprising:

providing a precursor mixture comprising a lithium precursor, a nitrogen precursor, a chlorine precursor, and an X precursor; and

treating the precursor mixture to prepare a compound of Formula 1,

wherein the solid-state ion conductor comprises a compound represented by Formula 1,

Li 3a+b-(c*n) N a Cl b X c   Formula 1

wherein, in Formula 1,

X comprises an anion having an average oxidation state of n; where −3≤n≤−1, and comprises S; and

1≤a≤4, 1≤b≤3, 0<c≤3; and 4.8≤(a+b+c)≤5.2.

23. The method according to claim 22 , wherein the treating the precursor mixture comprises

mechanochemical milling of the precursor mixture; or

heat-treating the precursor mixture at 25° C. to 800° C.,

to prepare the compound of Formula 1.

24. The method according to claim 23 , wherein the heat-treating comprises heating from 300° C. to 700° C. in an inert gas.

25. The method according to claim 23 , further comprising disposing the compound of Formula 1 on a substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2023
From: WANG, YAN; MIARA, LINCOLN; CHO, JEONG-JU; JUNG, SUNG-KYUN; GWON, HYEOKJO
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 063911/0413 →
Continuity (3)
Continuation 17139632 · Dec 31, 2020
Provisional Application 63058013 · Jul 29, 2020
Related Publication 20230307702A1 · Sep 28, 2023
References Cited (10)
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Wang, S. et al. “Lithium Chlorides and Bromides as Promising Solid-State Chemistries for Fast Ion Conductors with Good Electrochemical Stability”, Angew. Chem. Int. Ed., vol. 58, 2019; pp. 8039-8043. [cited by applicant]