IP Library › Granted Patent US 12,035,986
Granted Patent B2
US 12,035,986 · App. 18/213,293 · Granted Jul 16, 2024

System and method for manipulating an anatomy

Inventors: David Gene Bowling (Los Ranchos De Albuquerque, NM); John Michael Stuart (Rio Rancho, NM); Jerry A. Culp (Kalamazoo, MI); Donald W. Malackowski (Schoolcraft, MI); José Luis Moctezuma de la Barrera (Freiburg, DE); Patrick Roessler (Merzhausen, DE); Joel N. Beer (Albuquerque, NM)
Assignee: MAKO Surgical Corp.
A61B34/30A61B17/1675A61B34/10A61B34/20A61B34/32A61B34/37A61B34/76A61B90/39A61B2018/00565A61B2018/00601A61B2034/105A61B2034/107A61B2034/2055A61B2034/2059A61B2034/2068A61B2090/3937A61B2090/3975
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,035,986
App. No.
18/213,293
Granted
Jul 16, 2024
Kind
B2
Abstract

A surgical system for manipulating an anatomy includes a surgical tool, a robotic manipulator configured to support and move the surgical tool, and one or more controllers that activate a first virtual boundary delineating a first portion of the anatomy that is allowed to be removed by the surgical tool from a second portion of the anatomy that is protected from removal by the surgical tool. The one or more controllers control the robotic manipulator for enabling the surgical tool to perform fine cutting of the first portion in relation to the first virtual boundary. The one or more controllers control the robotic manipulator for enabling the surgical tool to perform bulk cutting of the second portion of the anatomy.

Claims (55)

1. A surgical system for manipulating an anatomy, the surgical system comprising:

a surgical tool;

a robotic manipulator configured to support and move the surgical tool; and

one or more controllers configured to:

activate a first virtual boundary delineating a first portion of the anatomy that is allowed to be removed by the surgical tool from a second portion of the anatomy that is protected from removal by the surgical tool;

control the robotic manipulator to enable the surgical tool to fine cut the first portion in relation to the first virtual boundary; and

control the robotic manipulator to enable the surgical tool to bulk cut the second portion of the anatomy.

2. The surgical system of claim 1 , wherein the one or more controllers are configured to:

activate a second virtual boundary delineating the second portion of the anatomy that is allowed to be removed by the surgical tool from a third portion of the anatomy that is protected from removal by the surgical tool; and

control the robotic manipulator to enable the surgical tool to bulk cut the second portion in relation to the second virtual boundary.

3. The surgical system of claim 2 , wherein the one or more controllers are configured to control the robotic manipulator in a manual mode to enable the surgical tool to bulk cut the second portion in relation to the second virtual boundary.

4. The surgical system of claim 2 , wherein:

the second virtual boundary corresponds to a target surface of the anatomy; and

the first virtual boundary is spaced from the target surface.

5. The surgical system of claim 2 , wherein the one or more controllers are configured to:

control the robotic manipulator in an autonomous mode to enable the surgical tool to fine cut the first portion in relation to the first virtual boundary;

change operation of the robotic manipulator from the autonomous mode to a manual mode; and

control the robotic manipulator in the manual mode to enable the surgical tool to bulk cut the second portion in relation to the second virtual boundary.

6. The surgical system of claim 5 , wherein the one or more controllers are configured to activate the first virtual boundary in the autonomous mode.

7. The surgical system of claim 5 , wherein the one or more controllers are configured to deactivate the first virtual boundary in response to changing to the manual mode.

8. The surgical system of claim 5 , wherein the one or more controllers are configured to activate the second virtual boundary in response to changing to the manual mode.

9. The surgical system of claim 5 , wherein the one or more controllers are configured to change operation of the robotic manipulator from the autonomous mode to the manual mode in response to manual input.

10. The surgical system of claim 5 , wherein the one or more controllers are configured to automatically change operation of the robotic manipulator from the autonomous mode to the manual mode in response to a determination related to an amount of anatomy removed by the surgical tool from fine cutting the first portion in the autonomous mode.

11. The surgical system of claim 1 , wherein the one or more controllers are configured to:

generate a first tool path for the surgical tool to fine cut the first portion, the first tool path defining a first frequency of path oscillations; and

generate a second tool path for the surgical tool to bulk cut the second portion, the second tool path defining a second frequency of path oscillations;

wherein the second frequency of path oscillations is less than the first frequency of path oscillations.

12. The surgical system of claim 1 , wherein the one or more controllers are configured to:

control the robotic manipulator to move the surgical tool according to a first feed rate to fine cut; and

control the robotic manipulator to move the surgical tool according to a second feed rate to bulk cut;

wherein the first feed rate is slower than the second feed rate.

13. A method of operating a surgical system for manipulating an anatomy, the surgical system comprising a surgical tool, a robotic manipulator configured to support and move the surgical tool, and one or more controllers, the method comprising the one or more controllers:

activating a first virtual boundary delineating a first portion of the anatomy that is allowed to be removed by the surgical tool from a second portion of the anatomy that is protected from removal by the surgical tool;

controlling the robotic manipulator for enabling the surgical tool to perform fine cutting of the first portion in relation to the first virtual boundary; and

controlling the robotic manipulator for enabling the surgical tool to perform bulk cutting of the second portion of the anatomy.

14. The method of claim 13 , comprising the one or more controllers:

activating a second virtual boundary delineating the second portion of the anatomy that is allowed to be removed by the surgical tool from a third portion of the anatomy that is protected from removal by the surgical tool; and

controlling the robotic manipulator for enabling the surgical tool to perform bulk cutting of the second portion in relation to the second virtual boundary.

15. The method of claim 14 , comprising the one or more controllers controlling the robotic manipulator in a manual mode for enabling the surgical tool to perform bulk cutting of the second portion in relation to the second virtual boundary.

16. The method of claim 14 , comprising the one or more controllers:

controlling the robotic manipulator in an autonomous mode for enabling the surgical tool to perform fine cutting of the first portion in relation to the first virtual boundary;

changing operation of the robotic manipulator from the autonomous mode to a manual mode; and

controlling the robotic manipulator in the manual mode for enabling the surgical tool to perform bulk cutting of the second portion in relation to the second virtual boundary.

17. The method of claim 16 , comprising, in response to changing to the manual mode, the one or more controllers:

deactivating the first virtual boundary; and

activating the second virtual boundary.

18. The method of claim 16 , comprising the one or more controllers automatically changing operation of the robotic manipulator from the autonomous mode to the manual mode in response to determining an amount of anatomy removed by the surgical tool performing fine cutting of the first portion in the autonomous mode.

19. The method of claim 13 , comprising the one or more controllers:

generating a first tool path for the surgical tool to perform fine cutting of the first portion, the first tool path defining a first frequency of path oscillations; and

generating a second tool path for the surgical tool to perform bulk cutting of the second portion, the second tool path defining a second frequency of path oscillations;

wherein the second frequency of path oscillations is less than the first frequency of path oscillations.

20. The method of claim 13 , comprising the one or more controllers:

controlling the robotic manipulator to move the surgical tool according to a first feed rate to perform fine cutting; and

controlling the robotic manipulator to move the surgical tool according to a second feed rate to perform bulk cutting;

wherein the first feed rate is slower than the second feed rate.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2023
From: MOCTEZUMA DE LA BARRERA, JOSE LUIS; ROESSLER, PATRICK
To: STRYKER LEIBINGER GMBH & CO. KG
Reel/Frame 065537/0220 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2023
From: STRYKER LEIBINGER GMBH & CO. KG
To: MAKO SURGICAL CORP.
Reel/Frame 065537/0279 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2023
From: BOWLING, DAVID GENE; STUART, JOHN MICHAEL; CULP, JERRY A.; MALACKOWSKI, DONALD W.; BEER, JOEL N.
To: MAKO SURGICAL CORP.
Reel/Frame 065548/0964 →
Continuity (6)
Continuation 17365280 · Jul 1, 2021
Continuation 16902360 · Jun 16, 2020
Continuation 16130089 · Sep 13, 2018
Continuation 15157833 · May 18, 2016
Provisional Application 62163672 · May 19, 2015
Related Publication 20230329811A1 · Oct 19, 2023
Cited By (1)
US 12,472,003