IP Library Granted Patent US 12,392,332
Granted Patent B2
US 12,392,332 · App. 18/222,104 · Granted Aug 19, 2025

Pump housing with vertically supported vibration isolators

Inventors: Anthony John Shakal (Rogers, MN); Casey Carlson (Independence, MN); Ryan Douglas (Stillwater, MN)
Assignee: Sleep Number Corporation
F04B39/0044F04B39/127F04B53/001F04B53/003F16F1/46F04B53/16
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Quick Facts
Patent No.
US 12,392,332
App. No.
18/222,104
Granted
Aug 19, 2025
Kind
B2
Abstract

An apparatus can include a housing defining a housing interior, an air pump positioned in the housing interior, and a plurality of resilient connectors connecting the air pump to the housing with the resilient connectors in tension so as to reduce transmission of vibration from the air pump to the housing during operation of the air pump.

Claims (48)

1. An apparatus comprising:

a housing defining a housing interior;

a plurality of vertical posts extending vertically and positioned in the housing interior, wherein each of the plurality of vertical posts comprise a bottom end and a top end opposite the bottom end, each of the vertical posts coupled to a bottom portion of the housing only at the bottom end;

an air pump positioned in the housing interior, wherein the air pump comprises a mounting structure defining a plurality of horizontally-oriented holes; and

a plurality of resilient connectors connecting the air pump to the vertical posts with the resilient connectors in tension so as to reduce transmission of vibration from the air pump to the housing during operation of the air pump, wherein each of the vertical posts is coupled to one of the resilient connectors, wherein one or more of the resilient connectors has a first end that defines a vertically-oriented hole positioned over one of the vertical posts and has a second end extending through one of the plurality of horizontally-oriented holes of the mounting structure of the air pump.

2. The apparatus of claim 1 , wherein each of the plurality of vertical posts are further defined by a diameter, the diameter decreasing between the bottom end and the top end.

3. The apparatus of claim 1 , wherein each of the plurality of vertical posts comprise a proximal portion and a distal portion, the proximal portion coupled to the bottom portion of the housing at the bottom end of each of the vertical posts, the distal portion extending from the proximal portion toward the top end of each of the vertical posts, the proximal portion defined by a proximal portion-diameter and a proximal portion-length, the distal portion defined by a distal portion-diameter and a distal portion-length, the distal portion-diameter is constant along the distal portion-length between the proximal portion and the top end.

4. The apparatus of claim 3 , wherein each of the plurality of vertical posts comprise a shoulder positioned at a junction between the proximal portion and the distal portion.

5. The apparatus of claim 4 , wherein the shoulder is configured to receive and support the respective resilient connector.

6. The apparatus of claim 4 , wherein each of the plurality of vertical posts comprise a tapered distal tip positioned at the top end.

7. An apparatus comprising:

a housing defining a housing interior;

a plurality of vertical posts extending vertically and positioned in the housing interior, wherein each of the plurality of vertical posts comprise a bottom end and a top end opposite the bottom end, each of the vertical posts coupled to a bottom portion of the housing only at the bottom end, wherein each of the plurality of vertical posts comprise a proximal portion and a distal portion, the proximal portion coupled to the bottom portion of the housing at the bottom end of each of the vertical posts, the distal portion extending from the proximal portion toward the top end of each of the vertical posts, the proximal portion defined by a proximal portion-diameter and a proximal portion-length, the proximal portion-diameter is an outer diameter which is constant along the proximal portion-length from the bottom end of the vertical post to an opposite end of the proximal portion that is closer to the distal portion of the vertical post, the distal portion defined by a distal portion-diameter and a distal portion-length, the distal portion-diameter is an outer diameter which is constant along the distal portion-length between the proximal portion and a tapered distal tip, the proximal portion-diameter being different than the distal portion-diameter, wherein each of the plurality of vertical posts comprise a shoulder positioned at a junction between the proximal portion and the distal portion, the shoulder separating the proximal portion-diameter from the distal portion-diameter, wherein each of the plurality of vertical posts comprises the tapered distal tip positioned at the top end, wherein the tapered distal tip comprises a chamfer between an outer surface of the distal portion and a top surface of the vertical post;

an air pump positioned in the housing interior; and

a plurality of resilient connectors connecting the air pump to the vertical posts with the resilient connectors in tension so as to reduce transmission of vibration from the air pump to the housing during operation of the air pump, wherein each of the vertical posts is coupled to one of the resilient connectors.

8. The apparatus of claim 7 , wherein the tapered distal tip is sized such that the respective resilient connector slides along the distal portion to stop at the shoulder.

9. The apparatus of claim 7 , wherein the tapered distal tip is sized such that the respective resilient connector slides along the distal portion to stop near the shoulder.

10. The apparatus of claim 7 , wherein the air pump comprises a mounting structure defining tabs, each tab defining a hole extending therethrough, each of plurality of resilient connectors comprise:

a first end portion defining a hole configured to fit about the top end of the respective vertical post; and

a second end portion coupled to the first end portion, the second end portion defining a tapered portion configured to pass through the respective tab and couple the second end portion to the respective tab.

11. The apparatus of claim 10 , wherein the first end portion defines a first end portion-center axis, the second end portion defines a second end portion-center axis, and the first end portion-center axis is angled not parallel relative to the second end portion-center axis.

12. The apparatus of claim 11 , wherein the first end portion-center axis intersects a center axis of the vertical post.

13. The apparatus of claim 11 , wherein the second end portion-center axis is perpendicular to the respective tab.

14. The apparatus of claim 10 , wherein the second end portion comprises a void extending from a top surface of the resilient connector to a bottom surface of the resilient connector.

15. The apparatus of claim 14 , wherein the void is positioned between the hole and the tapered portion.

16. The apparatus of claim 14 , wherein the void is triangular-shaped.

17. The apparatus of claim 16 , wherein two surfaces of the triangular-shaped void are generally parallel to two outer side surfaces, respectively, of the resilient connector.

18. The apparatus of claim 16 , wherein corners of the triangular-shaped void are filleted.

19. An apparatus comprising:

a housing comprising:

a housing top comprising a housing top surface and a housing top side wall extending from the housing top surface; and

a housing bottom comprising a housing bottom surface and a housing bottom side wall extending from the housing bottom surface, the housing top side wall configured to couple to the housing bottom side wall, the housing top and the housing bottom defining a housing interior;

a plurality of vertical posts positioned in the housing interior, wherein each of the vertical posts extend perpendicularly from at least one of the housing top or the housing bottom;

a pump positioned in the housing interior with a pump outlet facing a sideways direction that is parallel to at least one of the housing top or the housing bottom; and

a plurality of resilient connectors connecting the pump to the vertical posts with the resilient connectors in tension so as to reduce transmission of vibration from the pump to the housing during operation of the pump, wherein each of the resilient connectors extends parallel to at least one of the housing top surface or the housing bottom surface,

wherein each resilient connector comprises a first connection portion and a second connection portion coupled to the first connection portion, the first connection portion defining a longitudinal axis,

wherein a first pair of resilient connectors of the plurality of resilient connectors are positioned on and coupled to a first set of opposite vertical posts, the longitudinal axes of the first connection portions of the first pair of resilient connectors co-linear with an axis extending between the first set of opposite vertical posts, and

wherein a second pair of resilient connectors of the plurality of resilient connectors are positioned on and coupled to a second set of opposite vertical posts, the longitudinal axes of the first connection portions of the second pair of resilient connectors co-linear with an axis extending between the second set of opposite vertical posts.

20. The apparatus of claim 19 , wherein the pump includes a plurality of tabs each configured to allow a portion of a respective one of the resilient connectors to pass through a respective one of the tabs.

21. The apparatus of claim 19 , wherein each of the plurality of vertical posts comprise a tapered distal tip positioned at a top end and the tapered distal tip comprises a chamfer between an outer surface of the tapered distal tip and a top surface of the vertical post.

22. An apparatus comprising:

a housing comprising:

a housing top comprising a housing top surface and a housing top side wall extending from the housing top surface; and

a housing bottom comprising a housing bottom surface and a housing bottom side wall extending from the housing bottom surface, the housing top side wall configured to couple to the housing bottom side wall, the housing top and the housing bottom combinable to enclose and define a housing interior;

a plurality of vertical posts positioned in the housing interior, wherein each of the vertical posts extend perpendicularly from at least one of the housing top or the housing bottom;

a pump positioned in the housing interior, wherein the pump includes a pump body and a pump outlet, wherein a cylindrical portion of the pump body has a center axis that is parallel to at least one of the housing top or the housing bottom; and

a plurality of resilient connectors connecting the pump to the vertical posts with the resilient connectors in tension so as to reduce transmission of vibration from the pump to the housing during operation of the pump, wherein each of the resilient connectors extends parallel to at least one of the housing top surface or the housing bottom surface,

wherein the cylindrical portion of the pump body includes a plurality of tabs, at least two tabs of the plurality of tabs extending horizontally in a plane, each tab of the plurality of tabs defining a respective hole that is configured to allow a portion of a respective one of the resilient connectors to pass therethrough.

Assignments (3)
SECURITY INTEREST Recorded Nov 4, 2025
From: SLEEP NUMBER CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 073507/0051 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2023
From: SHAKAL, ANTHONY JOHN; CARLSON, CASEY; DOUGLAS, RYAN
To: SELECT COMFORT CORPORATION
Reel/Frame 065124/0423 →
CHANGE OF NAME Recorded Oct 4, 2023
From: SELECT COMFORT CORPORATION
To: SLEEP NUMBER CORPORATION
Reel/Frame 065128/0307 →
Continuity (3)
Continuation 16895344 · Jun 8, 2020
Continuation 15337470 · Oct 28, 2016
Related Publication 20240011476A1 · Jan 11, 2024
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