IP Library › Granted Patent US 12,606,957
Granted Patent B2
US 12,606,957 · App. 18/223,509 · Granted Apr 21, 2026

Pulp mixture

Inventors: Irina Rauvanto (Sjundea, FI); Lars Hilden (Norrkoping, SE)
Assignee: ALPLA WERKE ALWIN LEHNER GMBH & CO KG
D21H11/00D21D1/20D21H27/00D21J1/08D21J3/10
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Quick Facts
Patent No.
US 12,606,957
App. No.
18/223,509
Granted
Apr 21, 2026
Kind
B2
Abstract

There is provided a use of a pulp mixture for forming a container in a mould, which pulp mixture comprises: 65-90%, such as 70-84%, by dry weight of a first pulp having a Schopper-Riegler (SR) number of below 48, preferably below 40, more preferably below 30; and 10-35%, such as 16-30%, by dry weight of a second pulp having a Schopper-Riegler (SR) number of 60-90, preferably 70-90, more preferably 77-90. A pulp mixture and a method of producing a pulp mixture are also provided.

Claims (28)

1 . A molded container that comprises a pulp mixture, the pulp mixture including:

65-90% by dry weight of a first pulp, which is a resuspended softwood market pulp having an average length-weighted fiber length of above 1.75 mm and having a Schopper-Riegler (SR) number according to ISO 5267-1 of below 48; and

10-35% by dry weight of a second pulp having an average length-weighted fiber length that is less than the average length of the first pulp, and a Schopper-Riegler (SR) number according to ISO 5267-1 of 60-90.

2 . The container of claim 1 , wherein the second pulp is a refined resuspended market pulp.

3 . The container of claim 2 , wherein the first pulp comprises at least 75% chemical softwood pulp based of the dry weight of the first pulp.

4 . The container of claim 2 , wherein the first pulp comprises at least 90% chemical softwood pulp based of the dry weight of the first pulp.

5 . The container of claim 2 , wherein the first pulp comprises at least 50% chemical softwood pulp-based of the dry weight of the first pulp.

6 . The container of claim 1 , wherein the length-weighted proportion of fibers having a length below 0.2 mm in the first pulp is below 5.0%, when measured according to TAPPI T271.

7 . The container of claim 1 , wherein the length-weighted proportion of fibers having a length below 0.2 mm in the second pulp is 5.0-9.0%, when measured according to TAPPI T271.

8 . The container of claim 1 , wherein the amount of filler in the pulp mixture is below 5% by dry weight.

9 . The container of claim 1 , wherein the container is bottle-shaped.

10 . The container of claim 1 , wherein the container is a pod part, capsule part, tray, bowl or cup.

11 . The container of claim 1 , comprising 70-84% by dry weight of the first pulp.

12 . The container of claim 1 , wherein the Schopper-Riegler (SR) number according to ISO 5267-1 of the first pulp is below 40.

13 . The container of claim 1 , wherein the Schopper-Riegler (SR) number according to ISO 5267-1 of the first pulp is below 30.

14 . The container of claim 1 , comprising 16-30% by dry weight of the second pulp.

15 . The container of claim 1 , wherein the Schopper-Riegler (SR) number according to ISO 5267-1 of the second pulp is 70-90.

16 . The container of claim 1 , wherein the Schopper-Riegler (SR) number according to ISO 5267-1 of the second pulp is 77-90.

17 . A method comprising the steps of:

a) providing a first pulp, which is a resuspended softwood market pulp having an average length-weighted fiber length of above 1.75 mm having a Schopper-Riegler (SR) number according to ISO 5267-1 of below 48;

b) subjecting a first part of the first pulp and to low consistency (LC) refining to obtain a second pulp having an average length-weighted fiber length that is less than the average length of the first pulp, and having a Schopper-Riegler (SR) number according to ISO 5267-1 of 60-90;

c) mixing a second part of the first pulp with the second pulp in such proportions that a pulp mixture comprising 65-90% by dry weight of the first pulp and 10-35%, by dry weight of the second pulp is obtained.

18 . The method of claim 17 , wherein the energy supply of the LC refining is 150-500 kWh/ton dry pulp.

19 . The method of claim 17 , further comprising the step of:

d) forming a container from the pulp mixture in a mold.

20 . The method of claim 17 , wherein step d) comprises a substep of dewatering the pulp mixture in the mold.

21 . The method of claim 17 , further comprising the step of:

e) applying a barrier layer to the container.

Assignments (3)
CHANGE OF NAME Recorded Mar 17, 2024
From: BILLERUDKORSNAS AB
To: BILLERUD AKTIEBOLAG (PUBL)
Reel/Frame 066803/0257 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2024
From: BILLERUD AKTIEBOLAG (PUBL)
To: ALPLA WERKE ALWIN LEHNER GMBH & CO KG
Reel/Frame 066803/0356 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2023
From: RAUVANTO, IRINA; HILDEN, LARS
To: BILLERUDKORSNAS AB
Reel/Frame 064305/0480 →
Priority Claims (1)
EP 17177184 · Jun 21, 2017 · regional
Continuity (2)
Division 16621926
Related Publication 20230407568A1 · Dec 21, 2023
References Cited (4)
US 20120313145A1 · Makabe · 2012 [cited by examiner]
EP 2947203A2 · 2015 [cited by applicant]
WO WO2016055072A1 · 2016 [cited by applicant]
WO WO2016140609A1 · 2016 [cited by applicant]