IP Library › Granted Patent US 12,365,529
Granted Patent B2
US 12,365,529 · App. 18/234,425 · Granted Jul 22, 2025

Repulpable container

Inventors: Alan B. Collison (Pierce, NE); Reid Borgman (Norfolk, NE)
Assignee: Pratt Retail Specialties, LLC
B65D81/3823B29C70/08B29C70/12B29C70/508B29C70/545B32B7/14B32B27/32B32B29/005B32B29/02B32B29/08B65B11/08B65D5/0227B65D27/00B65D27/005B65D81/3858B29K2301/12B29K2311/12B29L2031/712B32B2260/028B32B2260/046B32B2398/20B65D2565/384B65D2565/385Y02W30/80Y02W90/10
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Quick Facts
Patent No.
US 12,365,529
App. No.
18/234,425
Granted
Jul 22, 2025
Kind
B2
Abstract

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

Claims (12)

1. A modular box assembly comprising:

a box formed of a paper blank, the box comprising multiple side box panels and a bottom box panel and defining an interior and a bottom;

an insulation liner positioned within the box interior, the insulation liner constructed of a length of a batt assembly, the batt assembly comprising an insulation batt in facing contact with a first paper layer and with a second paper layer, the insulation liner defining multiple sections,

wherein at least one section of the insulation liner contacts a side box panel of the multiple side box panels, and wherein another section of the multiple sections of the insulation liner contacts the bottom box panel; and

wherein the insulation batt is formed from a mixture of cellulose reinforcement fibers interlocked with thermoplastic binder fibers distributed substantially randomly within the cellulose reinforcement fibers, the thermoplastic binder fibers making up about 0.5% to 25% by weight of the insulation batt, the insulation batt having a thickness that is at least about 1/16 of an inch,

wherein the insulation batt has a compression resistance of between about 0.3 pounds per square inch and about 1.4 pounds per square inch.

2. The modular box assembly of claim 1 , wherein the thermoplastic binder fibers are comprised of a bi-component fiber comprised of polyethylene (PE) and polypropylene (PP).

3. The modular box assembly of claim 2 , wherein a ratio of PE to PP ranges from 50/50 to about 65/35.

4. The modular box assembly of claim 1 , wherein the first paper layer is sealed to the second paper layer such that the insulation batt is encapsulated between the paper layers.

5. The modular box assembly of claim 4 , wherein each edge of the first paper layer is heat sealed to one edge of the second paper layer.

6. The modular box assembly of claim 1 , wherein the second paper layer is a portion of the paper blank such that the insulation batt is in facing contact with at least one portion of the box.

7. The modular box assembly of claim 1 , wherein the insulation batt is adhered to at least one portion of the box.

Continuity (9)
Continuation 17834999 · Jun 8, 2022
Continuation 17502599 · Oct 15, 2021
Continuation 17123673 · Dec 16, 2020
Continuation 16414309 · May 16, 2019
Division 15677738 · Aug 15, 2017
Provisional Application 62437365 · Dec 21, 2016
Provisional Application 62419894 · Nov 9, 2016
Provisional Application 62375555 · Aug 16, 2016
Related Publication 20230382627A1 · Nov 30, 2023
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