IP Library › Granted Patent US 12,337,820
Granted Patent B2
US 12,337,820 · App. 18/304,746 · Granted Jun 24, 2025

Machine having hydrogen engine hybrid power system and control strategy for same

Inventors: Robert M. McDavid (Dunlap, IL); Jonathan W. Anders (Peoria, IL); Bobby John (Peoria, IL); Timothy A. Bazyn (Chillicothe, IL); Youngjin Son (San Antonio, TX); Aaron W. Costall (London, GB); Radoslav B. Ivanov (Dupnitsa, BG)
Assignee: Caterpillar Inc.
B60W20/15F02B39/10F02D41/0027F02D41/1454
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Quick Facts
Patent No.
US 12,337,820
App. No.
18/304,746
Granted
Jun 24, 2025
Kind
B2
Abstract

Operating a hybrid power system for a machine includes combusting a direct injected gaseous hydrogen fuel in an engine operating an electrical generator, and increasing a load demand of the hybrid power system. Operating the hybrid power system further includes operating an electrical-assist compressor to supply an increased airflow into the engine based on an increased engine power demand to satisfy the increased load demand. Air-fuel equivalence ratio of the engine (so-called “lambda”) is maintained at a ratio of about 2 or greater to limit NOx emissions, and between a hydrogen fuel misfire limit and a hydrogen fuel preignition limit. Related apparatus and control logic is also disclosed.

Claims (25)

1. A method of operating a hybrid power system in a machine comprising:

combusting a gaseous hydrogen fuel in a plurality of cylinders in an engine;

operating an electrical generator via the engine;

increasing a load demand of the hybrid power system;

increasing an engine power demand based on the increased load demand;

operating an electric-assist intake air compressor via an electric assist motor to supply an increased airflow into the engine based on the increased engine power demand;

increasing an amount of gaseous hydrogen fuel admitted into the engine for combustion based on the increased engine power demand;

increasing an engine power output based on the increased airflow and the increased amount of gaseous hydrogen fuel; and

satisfying only a portion of the increased load demand via the increased engine power output, so as to limit an emissions level of the engine below a desired emissions level.

2. The method of claim 1 wherein the increasing an amount of gaseous hydrogen fuel includes increasing an amount of directly injected gaseous hydrogen fuel.

3. The method of claim 1 further comprising maintaining a lambda ratio of exhaust from the engine at about 2 or greater via the increased airflow into the engine.

4. The method of claim 1 wherein the increasing a load demand includes increasing an electrical load demand of an electric motor.

5. The method of claim 4 wherein the electric motor includes an electric traction motor.

6. The method of claim 4 further comprising satisfying the increased electrical load demand in part via increased electrical power output of the electrical generator and in part via an energy flow from an energy storage device.

7. The method of claim 6 wherein the energy storage device includes an electrical energy storage device.

8. A method of operating a hybrid power system in a machine comprising:

combusting a gaseous hydrogen fuel in a plurality of cylinders in an engine;

operating an electrical generator via the engine;

increasing a load demand of the hybrid power system, including increasing an electrical load demand of an electric motor;

increasing an engine power demand based on the increased load demand; and

operating an electric-assist compressor to supply an increased airflow into the engine based on the increased engine power demand;

satisfying the increased electrical load demand in part via increased electrical power output of the electrical generator and in part via an energy flow from an energy storage device; and

splitting the satisfaction of the increased electrical load demand between the electrical generator and the energy storage device based on an air-fuel ratio limitation of the engine.

9. The method of claim 1 wherein the air-fuel ratio limitation is based on a desired emissions level.

10. The method of claim 9 wherein the desired emission level includes a desired NOx emissions level.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2023
From: MCDAVID, ROBERT M.; ANDERS, JONATHAN W.; JOHN, BOBBY; BAZYN, TIMOTHY A.; SON, YOUNGJIN; COSTALL, AARON W.; IVANOV, RADOSLAV B.
To: CATERPILLAR INC.
Reel/Frame 063401/0927 →
Continuity (1)
Related Publication 20240351573A1 · Oct 24, 2024
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