Electrically-actuated blow-out preventer
A method includes actuating a blow-out preventer (BOP) by moving a ram using an electric motor. The method also includes capturing sensor data with one or more sensors as the BOP is electrically-actuated. The method also includes determining one or more parameters with a controller based upon the sensor data. The method also includes controlling the electric motor based upon the one or more parameters.
1. A method for operating a blow-out preventer (BOP), the method comprising:
electrically-actuating the BOP in response to a pressure in a well exceeding a predetermined pressure threshold, wherein electrically-actuating the BOP comprises moving two rams toward or away from one another using two electric motors, and wherein the two electric motors each comprise a variable-frequency drive (VFD);
capturing sensor data with a plurality of sensors as the BOP is electrically-actuated, wherein the sensor data comprises position data, speed data, and torque data;
determining a plurality of parameters with a controller based upon the sensor data, wherein a first of the parameters comprises positions of the two rams based upon the position data, wherein a second of the parameters comprises speeds of the two rams based upon the speed data, and wherein a third of the parameters comprises torques of the two electric motors based upon the torque data; and
controlling the two electric motors based upon the parameters, wherein controlling the two electric motors comprises controlling a frequency and/or a voltage of a power supplied to the VFDs of the two electric motors, wherein controlling the frequency and/or the voltage causes the two electric motors to operate in a first mode as the two rams move toward a pipe therebetween and in a second mode as the two rams cut through the pipe, wherein the speeds of the two electric motors are greater than a predetermined speed threshold in the first mode and less than the predetermined speed threshold in the second mode, and wherein the torques of the two electric motors are less than a predetermined torque threshold in the first mode and greater than the predetermined torque threshold in the second mode.
2. The method of claim 1 , wherein the predetermined speed threshold is between about 500 rotations per minute (RPM) and about 2500 RPM.
3. The method of claim 1 , wherein the predetermined torque threshold is between about 20 newton-meters (Nm) and about 112 Nm.
4. The method of claim 1 , wherein an electrical current of the power is from about 5 amps (A) to about 25 A when in the first mode, and from about 25 A to about 65 A when in the second mode.
5. The method of claim 1 , wherein the voltage of the power is greater in the second mode than in the first mode.