IP Library Granted Patent US 12,148,830
Granted Patent B2
US 12,148,830 · App. 18/324,405 · Granted Nov 19, 2024

Method and device for boosting performance of FinFETs via strained spacer

Inventors: Kai-Chieh Yang (Hsinchu, TW); Wei Ju Lee (Kaohsiung, TW); Li-Yang Chuang (Hsinchu, TW); Pei-Yu Wang (Hsinchu, TW); Ching-Wei Tsai (Hsinchu, TW); Kuan-Lun Cheng (Hsin-Chu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L29/7843H01L21/823814H01L21/823821H01L21/823864H01L27/0924H01L29/0847
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,148,830
App. No.
18/324,405
Granted
Nov 19, 2024
Kind
B2
Abstract

A semiconductor device and a method of forming the same are provided. A semiconductor device according to an embodiment includes a P-type field effect transistor (PFET) and an N-type field effect transistor (NFET). The PFET includes a first gate structure formed over a substrate, a first spacer disposed on a sidewall of the first gate structure, and an unstrained spacer disposed on a sidewall of the first spacer. The NET includes a second gate structure formed over the substrate, the first spacer disposed on a sidewall of the second gate structure, and a strained spacer disposed on a sidewall of the first spacer.

Claims (50)

1. A structure, comprising:

an isolation structure;

a first dielectric fin, a second dielectric fin, and a third dielectric fin extending parallel to one another and vertically into the isolation structure;

a first semiconductor fin disposed in the isolation structure and between the first dielectric fin and the second dielectric fin;

a second semiconductor fin disposed in the isolation structure and between the second dielectric fin and the third dielectric fin;

a first source/drain feature disposed on the first semiconductor fin and partially in contact with the first dielectric fin and the second dielectric fin; and

a second source/drain feature disposed on the second semiconductor fin and spaced apart from the second dielectric fin and the third dielectric fin.

2. The structure of claim 1 ,

wherein the first source/drain feature is diamond-shaped,

wherein the second source/drain feature is bar-shaped.

3. The structure of claim 1 ,

wherein the first source/drain feature comprises silicon germanium and a p-type dopant,

wherein the second source/drain feature comprises silicon and an n-type dopant.

4. The structure of claim 1 , wherein each of the first semiconductor fin and the second semiconductor fin is spaced apart from the isolation structure by a fin spacer.

5. The structure of claim 4 , wherein the first source/drain feature and the second source/drain feature are disposed over a top surface of the fin spacer.

6. The structure of claim 1 , wherein the first dielectric fin, the dielectric second fin, and the third dielectric fin comprise silicon nitride (SiN), silicon oxynitride (SiON), silicon oxycarbonitride (SiOCN), silicon oxycarbide (SiOC), aluminum oxide (AlO 3 ), zirconium oxide (ZrO 2 ), yttrium oxide (Y 2 O 3 ), hafnium oxide (HfO 2 ), titanium oxide (TiO 2 ), or tantalum oxide (Ta 2 O 5 ).

7. The structure of claim 1 , wherein a base portion of the first source/drain feature is spaced apart from the first dielectric fin or the second dielectric fin by a first spacer and a second spacer.

8. The structure of claim 7 , wherein the second spacer is spaced apart from the first dielectric fin or the second dielectric fin by the first spacer.

9. The structure of claim 7 ,

wherein the first spacer comprises silicon carbonitride,

wherein the second spacer comprises silicon oxycarbonitride.

10. A semiconductor structure, comprising:

an isolation structure;

a first dielectric fin and a second dielectric fin extending parallel to one another and vertically into the isolation structure;

a semiconductor fin disposed in the isolation structure and between the first dielectric fin and the second dielectric fin; and

a first source/drain feature disposed on the semiconductor fin,

wherein the first source/drain feature is bar-shaped and comprises a bottom portion and a top portion over the bottom portion,

wherein the bottom portion is spaced apart from the first dielectric fin and the second dielectric fin by a first spacer and a second spacer,

wherein the top portion is spaced apart from the first dielectric fin and the second dielectric fin by the second spacer.

11. The semiconductor structure of claim 10 , wherein the first source/drain feature comprises silicon and an n-type dopant.

12. The semiconductor structure of claim 10 , wherein the first spacer comprises silicon carbonitride.

13. The semiconductor structure of claim 10 , wherein the second spacer comprises silicon nitride, silicon oxide, or hydrocarbon doped silicon nitride.

14. The semiconductor structure of claim 10 , wherein the first dielectric fin and the second dielectric fin comprise silicon nitride (SiN), silicon oxynitride (SiON), silicon oxycarbonitride (SiOCN), silicon oxycarbide (SiOC), aluminum oxide (AlO 3 ), zirconium oxide (ZrO 2 ), yttrium oxide (Y 2 O 3 ), hafnium oxide (HfO 2 ), titanium oxide (TiO 2 ), or tantalum oxide (Ta 2 O 5 ).

15. The semiconductor structure of claim 10 , wherein the second spacer comprises a dielectric constant between about 5 and about 6.

16. A method, comprising:

providing a workpiece, the workpiece comprising:

an isolation structure,

a first dielectric fin and a second dielectric fin sandwiching the isolation structure along a direction,

a fin disposed between the first dielectric fin and the second dielectric fin and extending partially into the isolation structure,

depositing a first spacer over the workpiece, including over the fin;

depositing a second spacer over the first spacer;

after the depositing of the second spacer, recessing the fin, the first spacer and the second spacer;

forming a bar-shaped source/drain feature over the fin;

after the forming of the bar-shaped source/drain feature, selectively recessing the second spacer; and

after the selectively recessing of the second spacer, depositing a third spacer over the first spacer, the bar-shaped source/drain feature, a top surface of the first dielectric fin, and a top surface of the second dielectric fin.

17. The method of claim 16 , wherein the forming of the bar-shaped source/drain feature comprises use of silane and hydrochloric acid.

18. The method of claim 16 , wherein the bar-shaped source/drain feature comprises silicon and an n-type dopant.

19. The method of claim 16 , further comprising:

after the depositing of the third spacer, performing an anneal process.

20. The method of claim 19 , wherein the anneal process comprises a temperature between about 700° C. and about 850° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: YANG, KAI-CHIEH; CHUANG, LI-YANG; WANG, PEI-YU; LEE, WEI JU; TSAI, CHING-WEI; CHENG, KUAN-LUN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 063773/0537 →
Continuity (4)
Continuation 17216241 · Mar 29, 2021
Continuation 16441080 · Jun 14, 2019
Provisional Application 62737238 · Sep 27, 2018
Related Publication 20230299200A1 · Sep 21, 2023