IP Library Granted Patent US 12,410,368
Granted Patent B2
US 12,410,368 · App. 18/336,070 · Granted Sep 9, 2025

Etching gas composition, substrate processing apparatus, and pattern forming method using the etching gas composition

Inventors: Kyungseok Min (Suwon-si, KR); Sukjune An (Seongnam-si, KR); Donggung Shin (Cheonan-si, KR)
Assignee: SEMES CO., LTD.
C09K13/12
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Quick Facts
Patent No.
US 12,410,368
App. No.
18/336,070
Granted
Sep 9, 2025
Kind
B2
Abstract

An etching gas composition includes at least two C 3 or C 4 organic fluorine compounds and niobium fluoride, and the at least two C 3 or C 4 organic fluorine compounds are isomers.

Claims (41)

1. An etching gas composition comprising:

at least two C 3 or C 4 organic fluorine compounds; and

niobium fluoride,

wherein the at least two C 3 or C 4 organic fluorine compounds are isomers, and wherein the niobium fluoride is included in an amount of about 1 part by volume to about 5 parts by volume based on 100 parts by volume of the etching gas composition.

2. The etching gas composition of claim 1 , wherein at least two C 3 or C 4 organic fluorine compounds each have a formula of C 3 H 2 F 6 .

3. The etching gas composition of claim 1 , wherein the niobium fluoride has a formula of NbF 5 .

4. The etching gas composition of claim 1 , wherein the at least two C 3 or C 4 organic fluorine compounds each have a formula of C 4 H 2 F 6 .

5. The etching gas composition of claim 1 , further comprising an inert gas and a reactive gas,

wherein the inert gas is selected from among argon (Ar), helium (He), neon (Ne), and any mixture thereof.

6. The etching gas composition of claim 5 , wherein the reactive gas is oxygen gas (O 2 ).

7. The etching gas composition of claim 1 , wherein the at least two C 3 or C 4 organic fluorine compounds are selected from among 1,1,1,3,3,3-hexafluoropropane, 1,1,1,2,3,3-hexafluoropropane, and 1,1,2,2,3,3-hexafluoropropane.

8. The etching gas composition of claim 7 , wherein the at least two C 3 or C 4 organic fluorine compounds comprise a first organic fluorine compound and a second organic fluorine compound,

the first organic fluorine compound is 1,1,1,2,3,3-hexafluoropropane, and

the second organic fluorine compound is selected from among 1,1,1,3,3,3-hexafluoropropane and 1,1,2,2,3,3-hexafluoropropane.

9. The etching gas composition of claim 7 , wherein the at least two C 3 or C 4 organic fluorine compounds comprise a first organic fluorine compound and a second organic fluorine compound,

the first organic fluorine compound is 1,1,1,3,3,3-hexafluoropropane, and

the second organic fluorine compound is 1,1,2,2,3,3-hexafluoropropane.

10. The etching gas composition of claim 1 , wherein the at least two C 3 or C 4 organic fluorine compounds are selected from among hexafluoroisobutene, (2Z)-1,1,1,4,4,4-hexafluoro-2-butene, 2,3,3,4,4,4-hexafluoro-1-butene, (2Z)-1,1,1,2,4,4-hexafluoro-2-butene, (2Z)-1,1,2,3,4,4-hexafluoro-2-butene, 1,1,2,3,4,4-hexafluoro-2-butene, (3R, 4S)-1,1,2,2,3,4-hexafluorocyclobutane, and 1,1,2,2,3,3-hexafluorocyclobutane.

11. The etching gas composition of claim 10 , wherein the at least two C 3 or C 4 organic fluorine compounds are a first organic fluorine compound and a second organic fluorine compound and the etching gas composition further comprises a third organic fluorine compound and a fourth organic fluorine compound,

the third organic fluorine compound is (2Z)-1,1,1,4,4,4-hexafluoro-2-butene, and

the fourth organic fluorine compound is selected from among hexafluoroisobutene and (3R, 4S)-1,1,2,2,3,4-hexafluorocyclobutane.

12. The etching gas composition of claim 10 , wherein the at least two C 3 or C 4 organic fluorine compounds are a first organic fluorine compound and a second organic fluorine compound and the etching gas composition further comprises a third organic fluorine compound and a fourth organic fluorine compound,

the third organic fluorine compound is hexafluoroisobutene, and

the fourth organic fluorine compound is (3R, 4S)-1,1,2,2,3,4-hexafluorocyclobutane.

13. A substrate processing apparatus comprising:

a chamber having a processing space in which substrate processing is performed;

a gas supply device configured to supply an etching gas composition to the processing space; and

a substrate support device disposed in the processing space and configured to support a substrate,

wherein the etching gas composition comprises at least two C 3 or C 4 organic fluorine compounds and niobium fluoride, and

the at least two C 3 or C 4 organic fluorine compounds are isomers, and wherein the niobium fluoride is included in an amount of about 1 part by volume to about 5 parts by volume based on 100 parts by volume of the etching gas composition.

14. The substrate processing apparatus of claim 13 , further comprising a shower head disposed above the substrate and having a plurality of gas supply holes.

15. A pattern forming method comprising:

forming a layer to be etched on a substrate;

forming an etching mask on the layer to be etched;

etching the layer to be etched through the etching mask by using plasma obtained from an etching gas composition; and

removing the etching mask,

wherein the etching gas composition comprises at least two C 3 or C 4 organic fluorine compounds and niobium fluoride, and

the at least two C 3 or C 4 organic fluorine compounds are isomers, and wherein the niobium fluoride is included in an amount of about 1 part by volume to about 5 parts by volume based on 100 parts by volume of the etching gas composition.

16. The pattern forming method of claim 15 , wherein the etching mask is at least one selected from among a photoresist (PR), a spin-on hardmask (SOH), and an amorphous carbon layer (ACL).

17. The pattern forming method of claim 15 , wherein the layer to be etched comprises at least one of silicon nitride or silicon oxide.

18. The pattern forming method of claim 15 , wherein a plasma source for obtaining the plasma is one of an inductively coupled plasma (ICP) or a capacitively coupled plasma (CCP).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2023
From: MIN, KYUNGSEOK; AN, SUKJUNE; SHIN, DONGGUNG
To: SEMES CO., LTD.
Reel/Frame 063973/0569 →
Priority Claims (1)
KR 10-2022-0075692 · Jun 21, 2022 · national
Continuity (1)
Related Publication 20230407179A1 · Dec 21, 2023
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