IP Library › Granted Patent US 12,398,624
Granted Patent B2
US 12,398,624 · App. 18/350,222 · Granted Aug 26, 2025

Self-energizing seal for expandable liner hanger

Inventors: Xiaoguang Allan Zhong (Singapore, SG); Yian Zhao (Singapore, SG); Shobeir Pirayeh Gar (Carrollton, TX); Chee Sing Kelvin Loh (Singapore, SG)
Assignee: Halliburton Energy Services, Inc.
E21B43/103
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Quick Facts
Patent No.
US 12,398,624
App. No.
18/350,222
Granted
Aug 26, 2025
Kind
B2
Abstract

Embodiments of a system, method, and apparatus for a liner hanger installed into a wellbore are disclosed herein. In one embodiment, an apparatus comprises a liner hanger to be positioned within a wellbore, wherein the liner hanger comprises, at least one spike to secure the liner hanger to a casing within the wellbore, wherein an outer diameter of the at least one spike includes a seal recess; and a seal object to be positioned in the seal recess to form a seal with the casing when the liner hanger is hanging on the casing.

Claims (39)

1. An apparatus comprising:

a liner hanger to be positioned within a wellbore, wherein the liner hanger comprises,

at least one spike to secure the liner hanger to a casing within the wellbore, wherein an outer diameter of the at least one spike includes a seal recess; and

a seal object positioned in the seal recess, the seal object configured to move within the seal recess and configured to form a seal with the casing when the liner hanger is hanging on the casing, wherein the seal object has a hollow interior,

wherein the seal recess includes an inner recess surface that faces opposite of the surface of the casing to which the seal is to be formed, wherein the inner recess surface has an angled slope greater than zero relative to the surface of the casing.

2. The apparatus of claim 1 , wherein the seal object comprises at least one opening, the opening configured to introduce annular pressure from within the wellbore into the seal object, and

wherein the seal object is configured to be energized by the annular pressure.

3. The apparatus of claim 2 , wherein the annular pressure from within the wellbore is anticipated from below the liner hanger and wherein the at least one opening of the seal object faces toward downhole end of the wellbore after the seal object is positioned in the seal recess.

4. The apparatus of claim 2 , wherein the annular pressure from within the wellbore is anticipated from above the liner hanger and the at least one opening of the seal object faces toward an uphole end of the wellbore after the seal object is positioned in the seal recess.

5. The apparatus of claim 2 , wherein the at least one opening of the seal object is smaller in size than any internal dimension of the hollow interior.

6. The apparatus of claim 1 , wherein the seal object comprises an O-ring.

7. The apparatus of claim 1 , wherein the seal object is metallic.

8. The apparatus of claim 1 , wherein the seal recess comprises a dovetail shape such that a length of the inner recess surface is greater than a length of an opening of the seal recess.

9. The apparatus of claim 1 , wherein the at least one spike comprises an upper sloping end that is to be positioned at an upper end of the wellbore and a lower sloping end that is to be positioned at a lower end of the wellbore, wherein a width of the lower sloping end is greater than a width of the upper sloping end.

10. The apparatus of claim 1 , wherein the at least one spike extends in a circular ring along an outer perimeter of the liner hanger, wherein the seal object comprises an O-ring having a wavy form.

11. The apparatus of claim 1 , wherein a shape of the seal object comprises at least one of a C shape, an X shape, an E shape, or a K shape.

12. The apparatus of claim 1 , wherein the seal recess has an outer surface opening that is different in width than an inner surface opening.

13. A system comprising:

a liner to be positioned in a wellbore; and

a liner hanger to be coupled with the liner, wherein the liner hanger comprises,

at least one spike to secure the liner hanger to a casing within the wellbore, wherein an outer diameter of the at least one spike includes a seal recess; and

a seal object positioned in the seal recess, the seal object configured to move within the seal recess and configured to form a seal with the casing when the liner hanger is hanging on the casing, wherein the seal object has a hollow interior,

wherein the seal recess includes an inner recess surface that faces opposite of the surface of the casing to which the seal is to be formed, wherein the inner recess surface has an angled slope greater than zero relative to the surface of the casing.

14. The system of claim 13 , wherein the seal object comprises at least one opening configured to introduce annular pressure anticipated from within the wellbore into the seal object, and wherein the at least one opening of the seal object faces toward an end of the wellbore from which the annular pressure is anticipated after the seal object is positioned in the seal recess, and

wherein the seal object is configured to be energized by the annular pressure.

15. The system of claim 14 , wherein the at least one opening of the seal object is smaller in size than any internal dimension of the hollow interior.

16. The system of claim 13 , wherein the seal object comprises an O-ring.

17. The system of claim 13 , wherein the seal object is metallic.

18. A method comprising:

coupling a seal object with at least one spike of a liner hanger, the at least one spike to secure the liner hanger to a casing within a wellbore;

wherein an outer diameter of the at least one spike includes a seal recess in which the seal object is positioned; and

wherein the seal object forms a seal with the casing when the liner hanger is hanging on a liner, wherein the seal object has a hollow interior and is configured to move within the seal recess,

wherein the seal recess includes an inner recess surface that faces opposite of the surface of the casing to which the seal is to be formed, wherein the inner recess surface has an angled slope greater than zero relative to the surface of the casing;

coupling the liner hanger with the liner;

lowering the liner hanger and the liner downhole into a wellbore; and

securing the liner hanger to the casing using the at least one spike to create a seal between the seal object and the casing.

19. The method of claim 18 , wherein the seal object comprises at least one opening configured to introduce annular pressure anticipated from within the wellbore into the seal object through the at least one opening, wherein the seal object is energized by the annular pressure, and

wherein the at least one opening of the seal object faces toward an end of the wellbore from which the annular pressure is anticipated after the seal object is positioned in the seal recess, and wherein the seal recess comprises a dovetail shape such that a length of the inner recess surface is greater than a length of an opening of the seal recess.

20. The method of claim 18 , wherein the seal object comprises a metallic O-ring.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2023
From: ZHONG, XIAOGUANG ALLAN; ZHAO, YIAN; PIRAYEH GAR, SHOBEIR; LOH, CHEE SING KELVIN
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 064212/0373 →
Continuity (1)
Related Publication 20250020045A1 · Jan 16, 2025
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