IP Library Granted Patent US 12,134,956
Granted Patent B2
US 12,134,956 · App. 18/045,618 · Granted Nov 5, 2024

Liner hanger system

Inventors: Xiaoguang Allan Zhong (Singapore, SG); Yian Zhao (Singapore, SG); Daniel Newton (Singapore, SG)
Assignee: Halliburton Energy Services, Inc.
E21B43/103E21B33/1208
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Quick Facts
Patent No.
US 12,134,956
App. No.
18/045,618
Granted
Nov 5, 2024
Kind
B2
Abstract

A liner hanger system for use in a subterranean well is disclosed. The liner hanger system comprises a well casing and a liner hanger. The liner hanger comprises a spike extending in an annular ring around an outer perimeter of the liner hanger. The spike comprises an annular groove defined therein. The liner hanger further comprises an annular seal positioned at least partially within the annular groove. The liner hanger is expandable to transition between an initial state where the spike is not in contact with the well casing and an expanded state where the spike is in contact with the well casing. The spike and the annular seal are configured to seal an uphole well portion from a downhole well portion when the liner hanger is in the expanded state.

Claims (34)

1. A liner hanger system for use in a subterranean well, wherein the liner hanger system comprises:

a well casing;

a liner having a weight; and

a liner hanger comprising:

a spike extending in an annular ring around an outer perimeter of the liner hanger, wherein the spike comprises an annular groove defined therein comprising an undercut portion and a groove cross-sectional area; and

an annular seal comprising a material having a negative or zero coefficient of thermal expansion positioned at least partially within the annular groove, the seal comprising a cross-sectional area smaller than the groove cross-sectional area;

wherein the liner hanger is expandable to transition between an initial state where the spike is not in contact with the well casing and the seal is not in the undercut portion and an expanded state where the spike is in contact with the well casing such that the liner hanger supports the weight of the liner in the well and the seal is compressed into the undercut portion of the annular groove; and

wherein the spike and the annular seal are configured to seal an uphole well portion from a downhole well portion when the liner hanger is in the expanded state.

2. The liner hanger system of claim 1 , wherein the annular seal comprises a polygonal cross-section.

3. The liner hanger system of claim 1 , wherein the annular seal comprises a substantially circular cross-section.

4. The liner hanger system of claim 1 , wherein the annular seal comprises a metamaterial.

5. The liner hanger system of claim 1 , wherein the annular seal comprises a encapsulated lattice structure.

6. The liner hanger system of claim 1 , wherein the annular seal is at least partially compressed by an inner wall of the well casing when the liner hanger is in the expanded state.

7. The liner hanger system of claim 1 , wherein the annular seal extends beyond an outer surface of the spike when the liner hanger is in the initial state.

8. The liner hanger system of claim 1 , wherein the annular groove comprises a dovetail shape.

9. The liner hanger system of claim 1 , wherein the liner hanger comprises another annular seal extending in an annular ring around the outer perimeter of the liner hanger adjacent to the spike.

10. The liner hanger system of claim 1 , wherein the spike comprises a first spike, wherein the liner hanger further comprises a second spike adjacent the first spike, and wherein the second spike comprises a continuously flat outer surface configured to contact the well casing when the liner hanger is in the expanded state.

11. The liner hanger system of claim 1 , the annular seal is compressed and fills a portion of the annular groove when a pressure differential is present across the uphole well portion and the downhole well portion.

12. An expandable liner hanger for use in supporting a weight of a liner within a well casing in a subterranean well, wherein the expandable liner hanger comprises:

a spike extending in an annular ring along an outer perimeter of the expandable liner hanger, wherein the spike comprises an annular groove defined therein comprising an undercut portion and a groove cross-sectional area; and

an annular seal comprising a material having a negative or zero coefficient of thermal expansion positioned within at least a portion of the annular groove of the spike, the seal comprising a cross-sectional area smaller than the groove cross-sectional area;

wherein the spike is configured to grippingly engage an inner wall of the well casing when the expandable liner hanger is in an expanded state such that the liner hanger supports the weight of the liner in the well, and wherein the annular seal is configured to be compressed to fill the undercut portion of the annular groove when a pressure differential is present across an uphole well side and a downhole well side of the spike.

13. The expandable liner hanger of claim 12 , wherein the annular seal is positioned intermediate the annular grove and the well casing.

14. The expandable liner hanger of claim 12 , wherein the annular seal comprises a polygon cross-section.

15. The expandable liner hanger of claim 12 , wherein the annular seal comprises a substantially circular cross-section.

16. The expandable liner hanger of claim 12 , wherein the annular seal comprises a metamaterial.

17. The expandable liner hanger of claim 12 , wherein the annular seal is at least partially compressed by an inner wall of the well casing when the expandable liner hanger is in the expanded state.

18. The expandable liner hanger of claim 12 , wherein the annular seal extends beyond an outer surface of the spike when the expandable liner hanger is in an initial state prior to being expanded.

19. The expandable liner hanger of claim 12 , wherein the annular groove comprises a dovetail shape.

20. The expandable liner hanger of claim 12 , further comprising another annular seal extending in an annular ring along the outer perimeter of the expandable liner hanger adjacent to the spike.

21. A method of performing operations in a subterranean well, wherein the method comprises:

positioning a liner hanger within a well casing, wherein the liner hanger comprises spike extending in an annular ring along an outer perimeter of the liner hanger, wherein the spike comprises an annular groove defined therein comprising an undercut portion and a groove cross-sectional area, and wherein the liner hanger further comprises an annular seal comprising a material having a negative or zero coefficient of thermal expansion positioned in at least a portion of the annular groove, the seal comprising a cross-sectional area smaller than the groove cross-sectional area; and

expanding the liner hanger from an initial state where the spike is not in contact with the well casing and the seal is not in the undercut portion to an expanded state where the spike is in contact with the well casing such that the liner hanger supports a weight of the liner in the well and the seal is compressed into the undercut portion of the annular groove, wherein the spike and the annular seal are configured to seal an uphole well portion from a downhole well portion when the liner hanger system is in the expanded state.

22. The method of claim 20 , wherein the annular groove comprises a dovetail shape and the annular seal comprises a polygon cross-section.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2022
From: ZHONG, XIAOGUANG ALLAN; ZHAO, YIAN; NEWTON, DANIEL
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 061386/0280 →
Continuity (1)
Related Publication 20240117716A1 · Apr 11, 2024
Cited By (1)
US 12,497,866