Granted Patent B2

US 12,463,456 · App. 18/364,640 · Granted Nov 4, 2025

Inventors: David Brochtrup (Menomonee Falls, WI); Logan Manderle (Milwaukee, WI)

Assignee: Milwaukee Electric Tool Corporation

H02J9/062H02M1/44H02M7/537

Abstract

Claims (64)

1 . A portable power supply comprising:

an alternating current (“AC”) power input interface;

an AC power output interface;

a battery core;

at least one switch including a first switch electrically connected between the AC power input interface and the battery core, a second switch electrically connected between the AC power input interface and the AC power output interface, and a third switch electrically connected between the battery core and the AC power output interface; and

a controller configured to control the at least one switch to selectively provide an AC power output to the AC power output interface based on power received from either the AC power input interface or the battery core.

2 . The portable power supply of claim 1 , further comprising:

an electromagnetic interference (“EMI”) filter electrically connected between the AC power input and the first switch; and

a voltage converter electrically connected between the first switch and the battery core.

3 . The portable power supply of claim 2 , further comprising:

an output filter including an inductor and a capacitor, the output filter electrically connected between the voltage converter and the AC power output interface.

4 . The portable power supply of claim 2 further comprising:

an inductor-capacitor-inductor (“LCL”) filter electrically connected between the first switch and the voltage converter.

5 . The portable power supply of claim 1 , further comprising:

an electromagnetic interference (“EMI”) filter electrically connected between the AC power input and the first switch; and

a voltage converter electrically connected between the first switch, the third switch, and the battery core.

6 . The portable power supply of claim 5 , further comprising:

an output filter including an inductor a capacitor, and a fourth switch, the output filter electrically connected between the voltage converter and the third switch.

7 . The portable power supply of claim 6 , wherein the battery core has a maximum voltage of at least 400V.

8 . The portable power supply of claim 6 , further comprising:

a low frequency isolation transformer electrically connected between the output filter, the first switch, and the third switch.

9 . The portable power supply of claim 5 , further comprising:

a DC-DC power converter electrically connected between the voltage converter and the battery core.

10 . The portable power supply of claim 9 , wherein the battery core has a maximum voltage of less than 400V.

11 . The portable power supply of claim 9 , wherein the DC-DC power converter includes a high-frequency isolation transformer.

12 . A method for operating a portable power supply, the method comprising:

receiving power from either an alternating current (“AC”) power input interface of the portable power supply or a battery core of the power supply; and

controlling at least one switch of the portable power supply to selectively provide an AC power output to an AC power output interface based on power received from either the AC power input interface of the portable power supply or the battery core of the portable power supply, the at least one switch including a first switch electrically connected between the AC power input interface and the battery core, a second switch electrically connected between the AC power input interface and the AC power output interface, and a third switch electrically connected between the battery core and the AC power output interface.

13 . The method of claim 12 , further comprising:

determining whether AC power is present at the AC power input interface;

determining, in response to AC power being present at the AC power input interface, a state of charge of the battery core; and

controlling, in response to the state of charge of the battery core being less than fully charged, the at least one switch for operation of the portable power supply in an AC passthrough mode,

wherein, when in the AC passthrough mode, AC power is provided from the AC power input interface to the AC power output interface and the battery core.

14 . The method of claim 12 , further comprising:

determining whether AC power is present at the AC power input interface;

determining, in response to AC power being present at the AC power input interface, a state of charge of the battery core;

controlling, in response to the state of charge of the battery core being fully charged, the at least one switch for operation of the portable power supply in an AC bypass mode,

wherein, when in the AC bypass mode, AC power is provided from the AC power input interface to the AC power output interface.

15 . The method of claim 12 , further comprising:

determining whether AC power is present at the AC power input interface;

determining, in response to AC power not being present at the AC power input interface, whether AC power is requested at the AC power output interface;

controlling, in response to determining that AC power is requested at the AC power output interface, at least one switch for operation of the portable power supply in a DC discharge mode,

wherein, when in the DC discharge mode, power is provided from the battery core to the AC power output interface.

16 . The method of claim 12 , further comprising:

determining whether AC power is present at the AC power input interface;

determining, in response to AC power not being present at the AC power input interface, whether AC power is requested at the AC power output interface;

controlling, in response to determining that AC power is not requested at the AC power output interface, at least one switch for operation of the portable power supply in an idle mode,

wherein, when in the idle mode, power is provided to neither the AC power output interface nor the battery core.

17 . A portable power supply comprising:

an internal power source configured to provide power to a device connected to the portable power supply;

a power input interface configured to charge the internal power source;

a power output interface;

at least one switch including a first switch electrically connected between the power input interface and the internal power source, a second switch electrically connected between the AC power input interface and the AC power output interface, and a third switch electrically connected between the battery core and the AC power output interface; and

a controller configured to:

determine whether power is present at the power input interface; and

control at least one switch of the portable power supply to selectively provide power to a power output interface from either the power input interface or the internal power source based on the determination.

18 . The portable power supply of claim 17 , wherein the controller is further configured to:

determine, in response to power being present at the power input interface, a state of charge of the internal power source; and

control, in response to the state of charge of the internal power source being less than a threshold, the at least one switch for operation of the portable power supply in a passthrough mode,

wherein, when in the passthrough mode, power is provided from the power input interface to the power output interface and the internal power source.

19 . The portable power supply of claim 17 , wherein the controller is further configured to:

determine, in response to power being present at the power input interface, a state of charge of the internal power source; and

controlling, in response to the state of charge of the internal power source meeting or exceeding a threshold, the at least one switch for operation of the portable power supply in a bypass mode,

wherein, when in the bypass mode, power is provided from the power input interface to the power output interface.

Assignments (1)

Continuity (3)

References Cited (159)