Integrated gearbox lockout device
Methods and systems are described for a gearbox lockout device. It may be desirable in certain vehicles to lock a drive shaft within a gearbox for a period of time. Lockout embodiments under the present disclosure include a shaft configured to selectively engage the drive shaft via teeth. An inner and outer collar surrounding the shaft can be manipulated to restrict the movement of the shaft once the shaft's teeth are engaged with the teeth of the drive shaft. The system can be torqued up and locked in place. This can allow for more safe transporting of the vehicle, easier maintenance, or other advantages.
1. A lockout device for a gearbox, comprising:
a housing;
a shaft comprising a first plurality of teeth at a first end, the first plurality of teeth being configured to engage a second plurality of teeth on a drive train within the gearbox and transmit rotation from the shaft to the drive train;
an inner collar configured to sit around the shaft, the inner collar further configured to sit at least partially between the shaft and the housing, the inner collar comprising a plurality of threadless holes; and
an outer collar configured to sit around the shaft and at least partially between the inner collar and the housing, the outer collar comprising a plurality of threaded holes configured to receive a plurality of bolts passing through the plurality of threadless holes, wherein rotation of the plurality of bolts can adjust a relative position of the inner collar and the outer collar, wherein as the inner collar and the outer collar are pulled closer together the inner collar is pushed against the shaft and restricts a displacement of the shaft with respect to the housing.
2. The lockout device of claim 1 , further comprising a cover configured to be detachably coupled to both the housing, and to the shaft.
3. The lockout device of claim 1 , wherein the inner collar comprises a second plurality of threaded holes configured to allow a second plurality of bolts to pass therethrough and engage a surface of the outer collar.
4. The lockout device of claim 1 , further comprising a ring configured to sit in a recess on the shaft and engage an edge of the inner collar and prevent further displacement of the shaft.
5. The lockout device of claim 1 , the housing comprising a rim, wherein the outer collar is configured to engage the rim, the rim being proximate a hole of the housing and configured to restrict displacement of the outer collar.
6. The lockout device of claim 1 , further comprising an o-ring configured to seal a gap between the shaft and the housing.
7. A lockout device for use in driving, torquing, and locking a drive train in a gearbox, comprising:
(a) a housing;
(b) an o-ring configured to seal a gap between a shaft and the housing;
(c) the shaft comprising
(i) a plurality of teeth at a first end configured to engage a portion of the drive train within the gearbox and to transmit rotation from the shaft to the drive train; and
(ii) a receiving slot at a second end distal to the first end and configured to receive a tool for rotation of the shaft.
8. The lockout device of claim 7 , further comprising a ring configured to sit in a recess on the shaft and engage an edge of an inner collar and prevent displacement of the shaft with respect to the inner collar.
9. The lockout device of claim 7 , wherein the receiving slot comprises a socket head shape configured to receive a socket therein and allow the socket to rotate the shaft.
10. The lockout device of claim 7 , wherein the shaft further comprises a second receiving slot at a bottom of the receiving slot, the second receiving slot comprising at least one of: a hexagonal shape; a square shape; threads; a tool spline.
11. The lockout device of claim 7 , further comprising a detachable cover having a ridge, the shaft further comprising a slot configured to receive the ridge of the detachable cover.
12. A method of performing a lockout operation to torque and lock a drive train within a gearbox, the method comprising:
manipulating a shaft comprising a first plurality of teeth at a first end so as to engage a second plurality of teeth on a drive train with the first plurality of teeth;
applying a torque to the drive train by rotating the shaft at a second end comprising a receiving slot; and
rotating a plurality of threaded bolts coupled to a plurality of threadless holes in an inner collar and a plurality of threaded holes in an outer collar, the inner collar configured to sit around the shaft and at least partially between the shaft and a housing, the outer collar configured to sit around the shaft and at least partially between the inner collar and the housing, wherein rotating the plurality of threaded bolts can adjust a relative position of the inner collar and the outer collar, wherein as the inner collar and the outer collar are pulled closer together the inner collar is pushed against the shaft and restricts a displacement of the shaft within the housing.
13. The method of claim 12 further comprising, prior to the manipulating, rotating a plurality of threaded members through a second plurality of threaded holes in the inner collar, the second plurality of threaded holes configured to allow the plurality of threaded members to pass therethrough and engage a flat surface of the outer collar to push the inner collar and outer collar away from each other, wherein as the inner collar and the outer collar are pushed away from each other the shaft is given greater freedom of movement along its axis.
14. The method of claim 12 , wherein manipulating the shaft comprises moving the shaft toward the drive train until the inner collar stops a movement of a ring comprising the shaft.
15. The method of claim 12 , further comprising re-attaching a cover to the housing.
16. The method of claim 12 , further comprising threading a threaded member into a threaded slot at a bottom of the receiving slot and pulling the shaft out of the drive train with the threaded member.
17. The method of claim 12 , further comprising checking a status of the shaft by at least one of: looking through a transparent portion of a cover coupled to the shaft; checking an indicator switch or bottom that shows when the cover is engaged to the shaft; checking an electric sensor; checking an electric switch.