IP Library Granted Patent US 12,146,659
Granted Patent B2
US 12,146,659 · App. 18/410,902 · Granted Nov 19, 2024

Methods, systems, and devices for flue gas cooling

Inventors: Connor Rivard (Houston, TX); Eunhwa Kim (Katy, TX); Sanjeev Agrawal (Sugar Land, TX); Alex Thompson (Sugar Land, TX); Ben Heichelbech (Houston, TX)
F23J15/06B01D53/1475F28C3/08B01D2252/103B01D2257/504B01D2258/0283
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Quick Facts
Patent No.
US 12,146,659
App. No.
18/410,902
Granted
Nov 19, 2024
Kind
B2
Abstract

Devices, systems, and methods for flue gas cooling for carbon capture processes are disclosed herein. A flue gas cooling process for carbon capture includes: cooling a flue gas in a direct contact cooler by a cooling water cooled in a closed cooling loop; cooling the cooling water in the closed cooling loop utilizing air-cooled heat exchangers; cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point; storing the surplus water in a surplus water storage vessel; and directing the surplus water stored in the surplus water storage vessel to the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

Claims (24)

1. A flue gas cooling process comprising:

cooling a flue gas in a direct contact cooler with a circulated water cooled in a closed cooling loop;

cooling the circulated water in the closed cooling loop utilizing air-cooled heat exchangers;

cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point; and

utilizing the surplus water in the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

2. The flue gas cooling process of claim 1 , further comprising directing a further portion of the surplus water to a user in a carbon capture process.

3. The flue gas cooling process of claim 1 , further comprising directing a further portion of the surplus water to at least one external water consumer.

4. The flue gas cooling process of claim 1 , further comprising cooling, by a chilling unit, the circulated water cooled in the closed cooling loop to increase an amount of the surplus water produced.

5. A flue gas cooling process comprising:

cooling a flue gas in a direct contact cooler with a circulated water cooled in a closed cooling loop;

cooling the circulated water in the closed cooling loop utilizing air-cooled heat exchangers;

cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point; and

directing the surplus water to a user within a separate carbon capture facility.

6. The flue gas cooling process of claim 5 , further comprising directing a portion of the surplus water to the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

7. The flue gas cooling process of claim 5 , further comprising directing a portion of the surplus water to at least one external water consumer.

8. The flue gas cooling process of claim 5 , further comprising cooling, by a chilling unit, the circulated water cooled in the closed cooling loop to increase an amount of the surplus water produced.

9. A flue gas cooling process comprising:

cooling a flue gas in a direct contact cooler with a circulated water cooled in a closed cooling loop;

cooling the circulated water in the closed cooling loop utilizing air-cooled heat exchangers;

cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point; and

directing the surplus water to at least one water consumer external to a carbon capture facility.

10. The flue gas cooling process of claim 9 further comprising directing a portion of the surplus water to a user within a carbon capture facility.

11. The flue gas cooling process of claim 9 further comprising directing a portion of the surplus water to the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

12. The flue gas cooling process of claim 9 further comprising cooling, by a chilling unit, the circulated water cooled to the closed cooling loop to increase an amount of the surplus water produced.

Assignments (2)
CHANGE OF ADDRESS Recorded Oct 23, 2024
From: NEXT CARBON SOLUTIONS, LLC
To: NEXT CARBON SOLUTIONS, LLC
Reel/Frame 069233/0293 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2024
From: RIVARD, CONNOR; KIM, EUNHWA; HEICHELBECH, BEN; AGRAWAL, SANJEEV; THOMPSON, ALEX
To: NEXT CARBON SOLUTIONS, LLC
Reel/Frame 066112/0597 →
Continuity (3)
Continuation 18144656 · May 8, 2023
Provisional Application 63392391 · Jul 26, 2022
Related Publication 20240142102A1 · May 2, 2024