IP Library Granted Patent US 12,369,426
Granted Patent B2
US 12,369,426 · App. 18/411,782 · Granted Jul 22, 2025

Photovoltaic devices and method of making

Inventors: Holly Ann Blaydes (Perrysburg, OH); Kristian William Andreini (Burnt Hills, NY); William Hullinger Huber (Ottawa Hills, OH); Eugene Thomas Hinners (Gansevoort, NY); Joseph John Shiang (Niskayuna, NY); Yong Liang (Niskayuna, NY); Jongwoo Choi (Boise, ID)
Assignee: First Solar, Inc.
H10F77/121C23C14/0629H01L21/02422H01L21/02477H01L21/0248H01L21/02483H01L21/02491H01L21/02505H01L21/0251H01L21/0256H01L21/02562H10F10/16H10F10/162H10F71/1253H10F71/1257H10F77/123H10F77/1233H10F77/1237H10F77/1696H10F77/244Y02E10/543Y02P70/50
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Quick Facts
Patent No.
US 12,369,426
App. No.
18/411,782
Granted
Jul 22, 2025
Kind
B2
Abstract

A photovoltaic device is presented. The photovoltaic device includes a layer stack; and an absorber layer is disposed on the layer stack. The absorber layer comprises selenium, wherein an atomic concentration of selenium varies across a thickness of the absorber layer. The photovoltaic device is substantially free of a cadmium sulfide layer.

Claims (55)

1. A photovoltaic device, comprising:

a transparent layer stack;

a p+ type semiconducting layer; and

an absorber layer in direct contact with the transparent layer stack at a front interface of the absorber layer, wherein:

the absorber layer consists of a thickness of the absorber layer between the front interface of the absorber layer and a back interface of the absorber layer,

the front interface of the absorber layer is closer to the transparent layer stack than the back interface of the absorber layer,

the absorber layer comprises cadmium, selenium, and tellurium,

an atomic concentration of selenium varies across the thickness of the absorber layer,

the atomic concentration of selenium is greater at the front interface of the absorber layer relative to the back interface of the absorber layer,

the absorber layer is a p-type layer,

the absorber layer consists of a first region and a second region,

the first region extends from the front interface of the absorber layer to the second region,

the second region extends from the first region to the back interface of the absorber layer,

a ratio of an average atomic concentration of selenium in the first region to an average atomic concentration of selenium in the second region is greater than 10,

the absorber layer is between the transparent layer stack and the p+ type semiconducting layer,

the p+ type semiconducting layer comprises at least one of: zinc telluride, magnesium telluride, manganese telluride, beryllium telluride, mercury telluride, arsenic telluride, antimony telluride, or copper telluride, and

the photovoltaic device has no window layer.

2. The photovoltaic device of claim 1 , wherein the first region has a continuous uniform thickness between 100 nanometers to 3000 nanometers thick and the second region has a continuous uniform thickness between 100 nanometers to 3000 nanometers thick.

3. The photovoltaic device of claim 1 , wherein the absorber layer further comprises sulfur, oxygen, copper, chlorine, or combinations thereof.

4. The photovoltaic device of claim 1 , wherein at least a portion of selenium is present in the absorber layer in the form of a ternary compound, a quaternary compound, or combinations thereof.

5. The photovoltaic device of claim 1 , wherein an average atomic concentration of selenium in the absorber layer is in a range from about 0.001 atomic percent to about 40 atomic percent of the absorber layer.

6. The photovoltaic device of claim 5 , wherein the average atomic concentration of selenium in the absorber layer is in a range from 0.001 atomic percent to 20 atomic percent of the absorber layer.

7. The photovoltaic device of claim 1 , wherein the absorber layer comprises a plurality of grains separated by grain boundaries, and wherein an average atomic concentration of selenium in the grain boundaries is higher than an average atomic concentration of selenium in the grains.

8. The photovoltaic device of claim 1 , wherein the transparent layer stack comprises:

a transparent conductive layer disposed on a support; and

a buffer layer disposed between the transparent conductive layer and the absorber layer.

9. The photovoltaic device of claim 8 , wherein the transparent layer stack further comprises an interlayer disposed between the buffer layer and the absorber layer.

10. The photovoltaic device of claim 9 , wherein the absorber layer is in direct contact with the interlayer.

11. The photovoltaic device of claim 1 , wherein:

the first region is between 200 nanometers to 1500 nanometers thick,

the second region is between 200 nanometers to 1500 nanometers thick.

12. A photovoltaic device, comprising:

a transparent layer stack;

an absorber layer in direct contact with the transparent layer stack at a front interface of the absorber layer; and

a p+ type semiconducting layer, wherein:

the absorber layer is between the transparent layer stack and the p+ type semiconducting layer,

the p+ type semiconducting layer comprises at least one of: zinc telluride, magnesium telluride, manganese telluride, beryllium telluride, mercury telluride, arsenic telluride, antimony telluride, or copper telluride,

the absorber layer consists of a thickness of the absorber layer between the front interface of the absorber layer and a back interface of the absorber layer,

the front interface of the absorber layer is closer to the transparent layer stack than the back interface of the absorber layer,

the absorber layer comprises cadmium, selenium, and tellurium,

an atomic concentration of selenium varies across the thickness of the absorber layer,

the atomic concentration of selenium is greater at the front interface of the absorber layer relative to the back interface of the absorber layer,

the absorber layer is a p-type layer,

the absorber layer consists of a first region and a second region,

the first region extends from the front interface of the absorber layer to the second region,

the second region extends from the first region to the back interface of the absorber layer, and

a ratio of an average atomic concentration of selenium in the first region to an average atomic concentration of selenium in the second region is greater than 10.

13. The photovoltaic device of claim 12 , wherein an average atomic concentration of selenium in the absorber layer is in a range from about 0.001 atomic percent to about 40 atomic percent of the absorber layer.

14. The photovoltaic device of claim 12 , further comprising a back contact layer, wherein the p+ type semiconducting layer is between the absorber layer and the back contact layer.

15. The photovoltaic device of claim 14 , wherein the back contact layer comprises a plurality of layers.

16. The photovoltaic device of claim 12 , wherein the p+ type semiconducting layer comprises zinc telluride.

17. The photovoltaic device of claim 12 , wherein the absorber layer further comprises at least one of: sulfur, oxygen, copper, chlorine, lead, zinc, mercury, or combinations thereof.

18. The photovoltaic device of claim 12 , wherein the absorber layer further comprises oxygen, and an amount of oxygen is between about 1 atomic percent to about 10 atomic percent.

19. The photovoltaic device of claim 12 , wherein the absorber layer further comprises oxygen, and an amount of oxygen less than about 1 atomic percent.

20. The photovoltaic device of claim 12 , wherein the first region has a continuous uniform thickness less than or equal to about 1500 nanometers.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2025
From: BLAYDES, HOLLY ANN; ANDREINI, KRISTIAN WILLIAM; HUBER, WILLIAM HULLINGER; HINNERS, EUGENE THOMAS; SHIANG, JOSEPH JOHN; LIANG, YONG; CHOI, JONGWOO
To: GENERAL ELECTRIC COMPANY
Reel/Frame 070254/0074 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2025
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN. BHD.
Reel/Frame 070254/0087 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2025
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 070254/0110 →
PATENT SECURITY AGREEMENT Recorded Jun 27, 2024
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067920/0659 →
SECURITY INTEREST Recorded Jun 10, 2024
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067670/0858 →
Continuity (2)
Continuation 13875739 · May 2, 2013
Related Publication 20240154049A1 · May 9, 2024
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