Bead feed unit and method
A bead delivery disk, system and method of delivering flavor beads to a tobacco rod or tow including a bead source, a bead delivery disk in communication with the bead source, including a central disk portion having front and back sides and a first central thickness, an inner annular rim around the central disk portion, the inner annular rim having a second thickness less than said first thickness, a series of pockets spaced around the inner annular rim and multiple vacuum transmission apertures located on one side of the disk, each aperture communicating with at least one of the pockets.
1. A bead delivery system comprising:
a bead delivery disk including,
a central disk portion having a first side and a second side,
an inner annular rim around the central disk portion, the inner annular rim between the first side and the second side, the inner annular rim offset in a perpendicular direction from the first side and the second side,
a plurality of pockets defined in the inner annular rim,
a plurality of apertures on the first side of the central disk portion, each of the plurality of apertures fluidly communicating with at least one of the plurality of pockets, and
an outer annular rim around a periphery of the inner annular rim,
wherein,
the outer annular rim extends outward from an exterior surface of the inner annular rim,
a thickness of the outer annular rim is less than a thickness of the inner annular rim, and
the bead delivery disk is configure to pick up a plurality of beads, each of the plurality of beads defines a nominal diameter greater than the thickness of the outer annular rim and less than the thickness of the inner annular rim.
2. The bead delivery disk of claim 1 , wherein each of the plurality of pockets is configured to pick up a single bead.
3. The bead delivery system of claim 1 , wherein each of the plurality of pockets defines a spherical seat.
4. The bead delivery system of claim 1 , wherein the thickness of the inner annular rim is less than a thickness of the central disk portion from the first side to the second side.
5. The bead delivery system of claim 1 , wherein the outer annular rim has a tapered edge.
6. The bead delivery system of claim 1 , wherein portions of the outer annular rim are between the plurality of pockets.
7. The bead delivery system of claim 1 , further comprising:
a bead source configured to supply beads to the bead delivery disk, and
a tongue having a slot, the tongue configured to receive beads from the plurality of pockets of the bead delivery disk and position the beads in a moving stream of fibrous material.
8. The bead delivery system of claim 7 , wherein
the slot has a width,
the width of the slot is greater than the thickness of the outer annular rim, and
the width of the slot is less than a thickness of the central disk portion from the first side to the second side.
9. The bead delivery system of claim 8 , wherein
portions of the outer annular rim are between the plurality of pockets, and
a height of a portion of the outer annular rim is greater than a height of a center of a nominal bead the bead source is configured to supply.
10. The bead delivery system of claim 7 , wherein the bead source includes a vibrating hopper.
11. The bead source of claim 7 , wherein the bead source is configured to inject pressurized air through a channel to supply the beads to the bead delivery disk.
12. The bead delivery system of claim 7 , wherein the bead source includes an accumulator wheel having a central bead reservoir.
13. The bead delivery system of claim 1 , wherein each of the plurality of apertures includes a perforation of a plurality of perforations in a surface of the first side.
14. The bead delivery system of claim 13 , wherein each of the plurality of perforations is in fluid communication with a respective one of the plurality of pockets via a passage inside the central disk portion.
15. The bead delivery system of claim 1 , wherein the bead delivery disk further includes a vacuum plenum on the first side of the central disk portion, the vacuum plenum covering the plurality of apertures and defining a vacuum delivery port.
16. The bead delivery system of claim 15 , wherein the vacuum plenum defines a semi-annular shape.
17. The bead delivery disk of claim 15 , further comprising:
a pressurized gas delivery port 180° from an upper terminus of the vacuum plenum.
18. The bead delivery system of claim 1 , wherein the plurality of apertures is radially inside of the inner annular rim.