IP Library Granted Patent US 12,091,361
Granted Patent B2
US 12,091,361 · App. 18/462,334 · Granted Sep 17, 2024

Lime-based cement extender compositions, and associated systems and methods

Inventors: Nikolas Andrei Romaniuk (Edmonton, CA); Michael John Tate (Oregon, OH); Narain Hariharan (South Jordan, UT); Jared Ira Leikam (West Jordan, UT); Katherine Hyman (Salt Lake City, UT); Lucas McFarlane (Salt Lake City, UT); Joseph Lewis (Salt Lake City, UT)
Assignee: Graymont Western Canada Inc.
C04B28/12C04B7/34C04B7/52C04B28/184C04B2111/00215C04B2111/00724C04B2111/10
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Quick Facts
Patent No.
US 12,091,361
App. No.
18/462,334
Granted
Sep 17, 2024
Kind
B2
Abstract

A composition configured to be mixed with cement, and associated systems and methods are disclosed herein. In some embodiments, the composition includes at least 10% by weight lime particles, and at least 35% by weight pozzolan particles. Properties of the composition can include a magnesium oxide concentration of at least 0.5%, and an iron oxide concentration of at least 0.5-2.0%, an aluminum oxide concentration of 2-8%, a silicon dioxide concentration of 20-40%, a potassium oxide concentration of 20,000-30,000 ppm, and a sodium oxide concentration of 10,000-20,000 ppm. In some embodiments, the lime-based cement extender composition, or product, is combined with cement to produce a cement blend for use in the mining industry as mine backfill.

Claims (35)

1. A cement blend, comprising:

cement; and

a cement extender composition comprising:

lime particles comprising at least 10% by weight of the composition, and

pozzolan particles comprising at least 35% by weight of the composition,

wherein properties of the composition include (i) a magnesium oxide concentration of at least 0.5%, and (ii) an iron oxide concentration of at least 0.5%;

wherein the cement extender composition comprises at least 20% of the cement blend.

2. The cement blend of claim 1 , wherein the cement blend consists of the cement and the cement extender.

3. The cementblend of claim 1 , wherein the cement comprises at least 45% of the cement blend.

4. The cement blend of claim 1 , wherein the cement blend does not include fly ash.

5. The cement blend of claim 1 , wherein the cement extender composition comprises at least 20% limestone.

6. The cement blend of claim 1 , wherein the cement extender composition comprises no more than 70% pozzolan.

7. The cementblend of claim 1 , wherein, after at least 28 days of being formed, the unconfined compressive strength of the cement blend is at least 11 MPa.

8. The cement blend of claim 1 , wherein, after at least 7 days of being formed, the unconfined compressive strength of the cement blend is at least 8 MPa.

9. The cement blend of claim 1 , wherein at least 50% of the cement extender is less than 75 microns.

10. The cement blend of claim 1 , wherein the composition does not include fly ash.

11. A composition configured to be mixed with cement, the composition comprising:

lime particles comprising more than 20% by weight of the composition; and

pozzolan particles comprising at least 35% by weight of the composition,

wherein the pozzolan particles do not include fly ash, and

wherein the pozzolan particles include:

a magnesium oxide concentration of at least 0.5%;

an iron oxide concentration of at least 0.5%;

an aluminum oxide concentration of at least 2%; and

a silicon dioxide concentration of at least 20%.

12. The composition of claim 11 , wherein the composition comprises at least 20% limestone.

13. The composition of claim 11 , wherein the composition comprises at least 20% limestone, and wherein the limestone comprises at least one of high-calcium limestone, precipitated calcium carbonate, argillaceous limestone or dolomitic limestone.

14. The composition of claim 11 , wherein at least 50% of the composition is less than 75 microns.

15. The composition of claim 11 , wherein the lime particles comprise a calcium concentration of at least 90% by weight.

16. A composition configured to be mixed with cement, the composition comprising:

limestone particles;

lime particles comprising at least 10% by weight of the composition; and

pozzolan particles comprising at least 35% by weight of the composition,

wherein the pozzolan particles include (i) a magnesium oxide concentration of at least 0.5%, and (ii) an iron oxide concentration of at least 0.5%.

17. The composition of claim 16 , wherein at least 50% of the composition is less than 75 microns.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2024
From: ROMANIUK, NIKOLAS ANDREI; TATE, MICHAEL JOHN; HARIHARAN, NARAIN; LEIKAM, JARED IRA; HYMAN, KATHERINE; MCFARLANE, LUCAS; LEWIS, JOSEPH
To: GRAYMONT WESTERN CANADA INC.
Reel/Frame 066855/0908 →
Continuity (3)
Continuation 18087728 · Dec 22, 2022
Provisional Application 63293513 · Dec 23, 2021
Related Publication 20230416151A1 · Dec 28, 2023
Cited By (3)
US 12,319,619 US 12,435,000 US 12,540,101