IP Library › Granted Patent US 12,295,682
Granted Patent B2
US 12,295,682 · App. 18/482,395 · Granted May 13, 2025

Robotic surgical systems

Inventor: Szymon Kostrzewski (Lausanne, CH)
Assignee: Globus Medical, Inc.
A61B34/30A61B34/10A61B34/76A61B90/11B25J9/1633B25J9/1679B25J15/0019A61B2034/107A61B2034/2051A61B2034/2055A61B2034/304B25J9/1602Y10S901/09
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,295,682
App. No.
18/482,395
Granted
May 13, 2025
Kind
B2
Abstract

A robotic surgical system for performing surgery, the system includes a robotic arm having a force and/or torque control sensor coupled to the end-effector and configured to hold a first surgical tool. The robotic system further includes an actuator that includes controlled movement of the robotic arm and/or positioning of the end-effector. The system further includes a tracking detector having optical markers for real time detection of (i) surgical tool position and/or end-effector position and (ii) patient position. The system also includes a feedback system for moving the end effector to a planned trajectory based on the threshold distance between the planned trajectory and the actual trajectory.

Claims (43)

1. A method for performing robotic-assisted surgery, the method comprising:

providing a robot surgical system including:

a robotic arm;

an end-effector configured to hold a first surgical tool;

an actuator to move the robotic arm and position the end-effector;

optical tracking markers configured to be attached to the end-effector and a patient;

an optical tracking detector configured to track the position of the optical tracking markers; and

a processor,

providing a virtual representation of the patient;

continuously obtaining the end-effector position and the patient position from the optical tracking detector, while a surgeon is manually moving the end-effector;

determining whether the manually moving end-effector is within a threshold distance of a planned positioning and if within the threshold distance, automatically move the robotic arm to align the end effector with the planned positioning;

continuously calculating a variance between the planned positioning and an actual positioning of the end-effector;

providing on a display device a graphic image of the planned positioning and the actual positioning of the end-effector; and

controlling the actuator to move the end-effector to the planned positioning based on the actual positions of the patient and the first surgical tool if the calculated variance is greater than the threshold distance.

2. The method of claim 1 , further comprising:

determining whether the first surgical tool is within the threshold distance of a pre-planned trajectory; and

moving the robotic arm such that the first surgical tool is appropriately aligned with the pre-planned trajectory.

3. The method of claim 2 , wherein the threshold distance is greater than zero and less than 20 cm.

4. The method of claim 2 , wherein the threshold distance greater than 0.1 cm and less than 20 cm.

5. The method of claim 2 , wherein the threshold distance is greater than 1 cm and less than 3 cm.

6. The method of claim 2 , wherein the threshold distance is greater than 0.5 cm and less than 5 cm.

7. The method of claim 1 , wherein the end effector is configured to receive a second surgical tool for performing surgical procedures.

8. The method of claim 1 , wherein the first surgical tool is a drill bit.

9. The method of claim 1 , wherein the first surgical tool is an awl.

10. The method of claim 1 , wherein the first surgical tool is used to position a pedicle screw in bone.

11. The method of claim 1 , wherein the first surgical tool includes optical markers for tracking by the optical tracking detector.

12. A method for performing robotic-assisted surgery, the method comprising:

providing a robot surgical system including:

a robotic arm;

an end-effector attached to the robotic arm and configured to hold a first surgical tool, the end-effector having an optical tracking marker;

an optical tracking marker array configured to be attached to a patient;

an actuator for-controlling movement of the robotic arm and the end-effector;

an optical tracking detector; and

a feedback system,

continuously detecting the position of (i) the end-effector position and (ii) patient position by detection of the optical marker attached to the end-effector and optical marker array attached to the patient, while a surgeon is manually moving the end-effector; and

determining whether the manually moving end-effector is within a threshold distance of a planned positioning and if within the threshold distance, automatically move the robotic arm to align the end effector with the planned positioning;

continuously calculating, via the feedback system, a variance between the planned positioning and actual positioning of the end-effector based on output from the optical tracking detector, and

controlling, via the feedback system, the actuator to move the end-effector to the planned positioning based on the actual positions of the patient and the first surgical tool if the calculated variance is greater than the threshold distance.

13. The method of claim 12 , wherein the feedback system, includes a force sensor that calculates the movement of the end effector away from the planned positioning and moves the robotic arm such that the first surgical tool is aligned with a planned trajectory.

14. The method of claim 12 , wherein the threshold distance is greater than zero and less than 20 cm.

15. The method of claim 12 , wherein the threshold distance greater than 0.1 cm and less than 20 cm.

16. The method of claim 12 , wherein the threshold distance is greater than 1 cm and less than 3 cm.

17. The method of claim 12 , wherein the threshold distance is greater than 0.5 cm and less than 5 cm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2023
From: KOSTRZEWSKI, SZYMON
To: GLOBUS MEDICAL, INC.
Reel/Frame 065148/0478 →
Continuity (4)
Continuation 17352505 · Jun 21, 2021
Continuation 15790538 · Oct 23, 2017
Provisional Application 62411258 · Oct 21, 2016
Related Publication 20240050171A1 · Feb 15, 2024
References Cited (234)
US 4150293A · Franke · 1979 [cited by applicant]
US 5246010A · Gazzara et al. · 1993 [cited by applicant]
US 5598453A · Baba et al. · 1997 [cited by applicant]
US 5772594A · Barrick · 1998 [cited by applicant]
US 5987960A · Messner et al. · 1999 [cited by applicant]
US 6031888A · Ivan et al. · 2000 [cited by applicant]
US 6144875A · Schweikard et al. · 2000 [cited by applicant]
US 6203196B1 · Meyer et al. · 2001 [cited by applicant]
US 6306126B1 · Montezuma · 2001 [cited by applicant]
US 6314311B1 · Williams et al. · 2001 [cited by applicant]
US 6320929B1 · Von Der Haar · 2001 [cited by applicant]
US 6477400B1 · Barrick · 2002 [cited by applicant]
US 6484049B1 · Seeley et al. · 2002 [cited by applicant]
US 6487267B1 · Wolter · 2002 [cited by applicant]
US 6490475B1 · Seeley et al. · 2002 [cited by applicant]
US 6501981B1 · Schweikard et al. · 2002 [cited by applicant]
US 6535756B1 · Simon et al. · 2003 [cited by applicant]
US 6614453B1 · Suri et al. · 2003 [cited by applicant]
US 6614871B1 · Kobiki et al. · 2003 [cited by applicant]
US 6619840B2 · Rasche et al. · 2003 [cited by applicant]
US 6666579B2 · Jensen · 2003 [cited by applicant]
US 6757068B2 · Foxlin · 2004 [cited by applicant]
US 6782287B2 · Grzeszczuk et al. · 2004 [cited by applicant]
US 6856826B2 · Seeley et al. · 2005 [cited by applicant]
US 6856827B2 · Seeley et al. · 2005 [cited by applicant]
US 6920347B2 · Simon et al. · 2005 [cited by applicant]
US 6922632B2 · Foxlin · 2005 [cited by applicant]
US 6988009B2 · Grimm et al. · 2006 [cited by applicant]
US 6996487B2 · Jutras et al. · 2006 [cited by applicant]
US 7016457B1 · Senzig et al. · 2006 [cited by applicant]
US 7043961B2 · Pandey et al. · 2006 [cited by applicant]
US 7062006B1 · Pelc et al. · 2006 [cited by applicant]
US 7063705B2 · Young et al. · 2006 [cited by applicant]
US 7072707B2 · Galloway, Jr. et al. · 2006 [cited by applicant]
US 7099428B2 · Clinthorne et al. · 2006 [cited by applicant]
US 7108421B2 · Gregerson et al. · 2006 [cited by applicant]
US 7130676B2 · Barrick · 2006 [cited by applicant]
US 7139418B2 · Abovitz et al. · 2006 [cited by applicant]
US 7194120B2 · Wicker et al. · 2007 [cited by applicant]
US 7197107B2 · Arai et al. · 2007 [cited by applicant]
US 7231014B2 · Levy · 2007 [cited by applicant]
US 7231063B2 · Naimark et al. · 2007 [cited by applicant]
US 7301648B2 · Foxlin · 2007 [cited by applicant]
US 7313430B2 · Urquhart et al. · 2007 [cited by applicant]
US 7318805B2 · Schweikard et al. · 2008 [cited by applicant]
US 7324623B2 · Heuscher et al. · 2008 [cited by applicant]
US 7327865B2 · Fu et al. · 2008 [cited by applicant]
US 7460637B2 · Clinthorne et al. · 2008 [cited by applicant]
US 7493153B2 · Ahmed et al. · 2009 [cited by applicant]
US 7505617B2 · Fu et al. · 2009 [cited by applicant]
US 7623902B2 · Pacheco · 2009 [cited by applicant]
US 7643862B2 · Schoenefeld · 2010 [cited by applicant]
US 7661881B2 · Gregerson et al. · 2010 [cited by applicant]
US 7683331B2 · Chang · 2010 [cited by applicant]
US 7683332B2 · Chang · 2010 [cited by applicant]
US 7702379B2 · Avinash et al. · 2010 [cited by applicant]
US 7702477B2 · Tuemmler et al. · 2010 [cited by applicant]
US 7711083B2 · Heigl et al. · 2010 [cited by applicant]
US 7725253B2 · Foxlin · 2010 [cited by applicant]
US 7726171B2 · Langlotz et al. · 2010 [cited by applicant]
US 7760849B2 · Zhang · 2010 [cited by applicant]
US 7796728B2 · Bergfjord · 2010 [cited by applicant]
US 7813838B2 · Sommer · 2010 [cited by applicant]
US 7835778B2 · Foley et al. · 2010 [cited by applicant]
US 7835784B2 · Mire et al. · 2010 [cited by applicant]
US 7840256B2 · Lakin et al. · 2010 [cited by applicant]
US 7844320B2 · Shahidi · 2010 [cited by applicant]
US 7853305B2 · Simon et al. · 2010 [cited by applicant]
US 7853313B2 · Thompson · 2010 [cited by applicant]
US 7900524B2 · Calloway et al. · 2011 [cited by applicant]
US 7940999B2 · Liao et al. · 2011 [cited by applicant]
US 7945012B2 · Ye et al. · 2011 [cited by applicant]
US 7945021B2 · Shapiro et al. · 2011 [cited by applicant]
US 8019045B2 · Kato · 2011 [cited by applicant]
US 8021310B2 · Sanborn et al. · 2011 [cited by applicant]
US 8052688B2 · Wolf, II · 2011 [cited by applicant]
US 8086299B2 · Adler et al. · 2011 [cited by applicant]
US 8098914B2 · Liao et al. · 2012 [cited by applicant]
US 8100950B2 · St. Clair et al. · 2012 [cited by applicant]
US 8116430B1 · Shapiro et al. · 2012 [cited by applicant]
US 8121249B2 · Wang et al. · 2012 [cited by applicant]
US 8150494B2 · Simon et al. · 2012 [cited by applicant]
US 8208708B2 · Homan et al. · 2012 [cited by applicant]
US 8224024B2 · Foxlin et al. · 2012 [cited by applicant]
US 8311611B2 · Csavoy et al. · 2012 [cited by applicant]
US 8335557B2 · Maschke · 2012 [cited by applicant]
US 8358818B2 · Miga et al. · 2013 [cited by applicant]
US 8379791B2 · Forthmann et al. · 2013 [cited by applicant]
US 8386019B2 · Camus et al. · 2013 [cited by applicant]
US 8394099B2 · Patwardhan · 2013 [cited by applicant]
US 8462911B2 · Vesel et al. · 2013 [cited by applicant]
US 8526700B2 · Isaacs · 2013 [cited by applicant]
US 8541970B2 · Nowlin et al. · 2013 [cited by applicant]
US 8560118B2 · Green et al. · 2013 [cited by applicant]
US 8597198B2 · Sanborn et al. · 2013 [cited by applicant]
US 8611985B2 · Lavallee et al. · 2013 [cited by applicant]
US 8630389B2 · Kato · 2014 [cited by applicant]
US 8634897B2 · Simon et al. · 2014 [cited by applicant]
US 8660635B2 · Simon et al. · 2014 [cited by applicant]
US 8678647B2 · Gregerson et al. · 2014 [cited by applicant]
US 8696458B2 · Foxlin et al. · 2014 [cited by applicant]
US 8706185B2 · Foley et al. · 2014 [cited by applicant]
US 8727618B2 · Maschke et al. · 2014 [cited by applicant]
US 8738115B2 · Amberg et al. · 2014 [cited by applicant]
US 8740882B2 · Jun et al. · 2014 [cited by applicant]
US 8781186B2 · Clements et al. · 2014 [cited by applicant]
US 8781630B2 · Banks et al. · 2014 [cited by applicant]
US 8787520B2 · Baba · 2014 [cited by applicant]
US 8792704B2 · Isaacs · 2014 [cited by applicant]
US 8798231B2 · Notohara et al. · 2014 [cited by applicant]
US 8812077B2 · Dempsey · 2014 [cited by applicant]
US 8814793B2 · Brabrand · 2014 [cited by applicant]
US 8818105B2 · Myronenko et al. · 2014 [cited by applicant]
US 8821511B2 · Von Jako et al. · 2014 [cited by applicant]
US 8867703B2 · Shapiro et al. · 2014 [cited by applicant]
US 8888821B2 · Rezach et al. · 2014 [cited by applicant]
US 8964934B2 · Ein-Gal · 2015 [cited by applicant]
US 8992580B2 · Bar et al. · 2015 [cited by applicant]
US 8996169B2 · Lightcap et al. · 2015 [cited by applicant]
US 9001963B2 · Sowards-Emmerd et al. · 2015 [cited by applicant]
US 9002076B2 · Khadem et al. · 2015 [cited by applicant]
US 9044190B2 · Rubner et al. · 2015 [cited by applicant]
US 9107683B2 · Hourtash et al. · 2015 [cited by applicant]
US 9125556B2 · Zehavi et al. · 2015 [cited by applicant]
US 9131986B2 · Greer et al. · 2015 [cited by applicant]
US 9215968B2 · Schostek et al. · 2015 [cited by applicant]
US 9308050B2 · Kostrzewski et al. · 2016 [cited by applicant]
US 9380984B2 · Li et al. · 2016 [cited by applicant]
US 9393039B2 · Lechner et al. · 2016 [cited by applicant]
US 9398886B2 · Gregerson et al. · 2016 [cited by applicant]
US 9398890B2 · Dong et al. · 2016 [cited by applicant]
US 9414859B2 · Ballard et al. · 2016 [cited by applicant]
US 9420975B2 · Gutfleisch et al. · 2016 [cited by applicant]
US 9492235B2 · Hourtash et al. · 2016 [cited by applicant]
US 9592096B2 · Maillet et al. · 2017 [cited by applicant]
US 9750465B2 · Engel et al. · 2017 [cited by applicant]
US 9757203B2 · Hourtash et al. · 2017 [cited by applicant]
US 9795354B2 · Menegaz et al. · 2017 [cited by applicant]
US 9814535B2 · Bar et al. · 2017 [cited by applicant]
US 9820783B2 · Donner et al. · 2017 [cited by applicant]
US 9833265B2 · Donner et al. · 2017 [cited by applicant]
US 9848922B2 · Tohmeh et al. · 2017 [cited by applicant]
US 9925011B2 · Gombert et al. · 2018 [cited by applicant]
US 9931025B1 · Graetzel et al. · 2018 [cited by applicant]
US 10034717B2 · Miller et al. · 2018 [cited by applicant]
US 20010036302A1 · Miller · 2001 [cited by applicant]
US 20040016077A1 · Song · 2004 [cited by examiner]
US 20040076259A1 · Jensen et al. · 2004 [cited by applicant]
US 20060184396A1 · Dennis et al. · 2006 [cited by applicant]
US 20060247517A1 · Labadie · 2006 [cited by examiner]
US 20060291612A1 · Nishide et al. · 2006 [cited by applicant]
US 20070038059A1 · Sheffer et al. · 2007 [cited by applicant]
US 20070073133A1 · Schoenefeld · 2007 [cited by applicant]
US 20080004523A1 · Jensen · 2008 [cited by applicant]
US 20080013809A1 · Zhu et al. · 2008 [cited by applicant]
US 20080082109A1 · Moll et al. · 2008 [cited by applicant]
US 20080108991A1 · Von Jako · 2008 [cited by applicant]
US 20080144906A1 · Allred et al. · 2008 [cited by applicant]
US 20080161680A1 · Von Jako et al. · 2008 [cited by applicant]
US 20080235052A1 · Node-Langlois et al. · 2008 [cited by applicant]
US 20080269596A1 · Revie et al. · 2008 [cited by applicant]
US 20080287781A1 · Revie et al. · 2008 [cited by applicant]
US 20080300477A1 · Lloyd et al. · 2008 [cited by applicant]
US 20080302950A1 · Park et al. · 2008 [cited by applicant]
US 20080306490A1 · Lakin et al. · 2008 [cited by applicant]
US 20080319311A1 · Hamadeh · 2008 [cited by applicant]
US 20090185655A1 · Koken et al. · 2009 [cited by applicant]
US 20090198121A1 · Hoheisel · 2009 [cited by applicant]
US 20100022874A1 · Wang et al. · 2010 [cited by applicant]
US 20100039506A1 · Sarvestani et al. · 2010 [cited by applicant]
US 20100125286A1 · Wang et al. · 2010 [cited by applicant]
US 20100228117A1 · Hartmann · 2010 [cited by applicant]
US 20100274120A1 · Heuscher · 2010 [cited by applicant]
US 20110098553A1 · Robbins et al. · 2011 [cited by applicant]
US 20110282189A1 · Graumann · 2011 [cited by applicant]
US 20110286573A1 · Schretter et al. · 2011 [cited by applicant]
US 20120035507A1 · George et al. · 2012 [cited by applicant]
US 20120051498A1 · Koishi · 2012 [cited by applicant]
US 20120143084A1 · Shoham · 2012 [cited by applicant]
US 20120226145A1 · Chang et al. · 2012 [cited by applicant]
US 20120235909A1 · Birkenbach et al. · 2012 [cited by applicant]
US 20120294498A1 · Popovic · 2012 [cited by applicant]
US 20130016889A1 · Myronenko et al. · 2013 [cited by applicant]
US 20130060146A1 · Yang et al. · 2013 [cited by applicant]
US 20130094742A1 · Feilkas · 2013 [cited by applicant]
US 20130113791A1 · Isaacs et al. · 2013 [cited by applicant]
US 20130165937A1 · Patwardhan · 2013 [cited by applicant]
US 20130281821A1 · Liu et al. · 2013 [cited by applicant]
US 20130307955A1 · Deitz et al. · 2013 [cited by applicant]
US 20130342578A1 · Isaacs · 2013 [cited by applicant]
US 20130345757A1 · Stad · 2013 [cited by applicant]
US 20140046132A1 · Hoeg et al. · 2014 [cited by applicant]
US 20140049629A1 · Siewerdsen et al. · 2014 [cited by applicant]
US 20140080086A1 · Chen · 2014 [cited by applicant]
US 20140096369A1 · Matsumoto et al. · 2014 [cited by applicant]
US 20140121676A1 · Kostrzewski et al. · 2014 [cited by applicant]
US 20140135796A1 · Simon et al. · 2014 [cited by applicant]
US 20140130810A1 · Azizian et al. · 2014 [cited by applicant]
US 20140221819A1 · Sarment · 2014 [cited by applicant]
US 20140234804A1 · Huang et al. · 2014 [cited by applicant]
US 20140275981A1 · Selover · 2014 [cited by examiner]
US 20140371577A1 · Maillet et al. · 2014 [cited by applicant]
US 20150039034A1 · Frankel et al. · 2015 [cited by applicant]
US 20150085970A1 · Bouhnik et al. · 2015 [cited by applicant]
US 20150100066A1 · Kostrzewski · 2015 [cited by examiner]
US 20150146847A1 · Liu · 2015 [cited by applicant]
US 20150150524A1 · Yorkston et al. · 2015 [cited by applicant]
US 20150182285A1 · Yen · 2015 [cited by examiner]
US 20150196261A1 · Funk · 2015 [cited by applicant]
US 20150213633A1 · Chang et al. · 2015 [cited by applicant]
US 20150335480A1 · Alvarez et al. · 2015 [cited by applicant]
US 20150342647A1 · Frankel et al. · 2015 [cited by applicant]
US 20160005194A1 · Schretter et al. · 2016 [cited by applicant]
US 20160166329A1 · Langan et al. · 2016 [cited by applicant]
US 20160235480A1 · Scholl et al. · 2016 [cited by applicant]
US 20160249990A1 · Glozman et al. · 2016 [cited by applicant]
US 20160302871A1 · Gregerson et al. · 2016 [cited by applicant]
US 20160320322A1 · Suzuki · 2016 [cited by applicant]
US 20160331335A1 · Gregerson et al. · 2016 [cited by applicant]
US 20170135770A1 · Scholl et al. · 2017 [cited by applicant]
US 20170143284A1 · Sehnert et al. · 2017 [cited by applicant]
US 20170143426A1 · Isaacs et al. · 2017 [cited by applicant]
US 20170156816A1 · Ibrahim · 2017 [cited by applicant]
US 20170165837A1 · Asano · 2017 [cited by examiner]
US 20170202629A1 · Maillet et al. · 2017 [cited by applicant]
US 20170212723A1 · Atarot et al. · 2017 [cited by applicant]
US 20170215825A1 · Johnson et al. · 2017 [cited by applicant]
US 20170215826A1 · Johnson et al. · 2017 [cited by applicant]
US 20170215827A1 · Johnson et al. · 2017 [cited by applicant]
US 20170231710A1 · Scholl et al. · 2017 [cited by applicant]
US 20170258426A1 · Risher-Kelly et al. · 2017 [cited by applicant]
US 20170273748A1 · Hourtash et al. · 2017 [cited by applicant]
US 20170296277A1 · Hourtash et al. · 2017 [cited by applicant]
US 20170360493A1 · Zucher et al. · 2017 [cited by applicant]