IP Library Granted Patent US 12,339,042
Granted Patent B2
US 12,339,042 · App. 18/521,672 · Granted Jun 24, 2025

Method for configuring wellbores in a geologic formation

Inventors: Matthew Toews (Calgary, CA); Paul Cairns (Calgary, CA); Derek Riddell (Calgary, CA); Andrew Curtis-Smith (Calgary, CA); Jonathan Hale (Calgary, CA)
F24T10/20E21B7/04E21B33/138E21B36/001E21B43/305E21B47/0228
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,339,042
App. No.
18/521,672
Granted
Jun 24, 2025
Kind
B2
Abstract

Closed loop wellbore configurations with unrestricted geometry for accommodating irregular or challenging thermal gradients within a thermally productive formation are disclosed. A working fluid is utilized in the loop for extraction of thermal energy there from. The loop and the unrestricted geometry are achieved using magnetic ranging of independent drilling operations which intersect from an inlet well and outlet well to form an interconnecting segment. In conjunction with the directional drilling, conditioning operations are incorporated to condition the rock face, cool the entire system, activate the wellbore for treatment to optimize thermal transfer inter alia. The significant degree of freedom in wellbore configuration is further optimized by the absence of mechanical impediments such as casing or liners in the heat transfer areas.

Claims (44)

1. A closed-loop geothermal well system for geothermal heat recovery from a subterranean geothermal zone, comprising:

an inlet wellbore extending from the terranean surface to the geothermal zone;

an outlet wellbore extending from the terranean surface to the geothermal zone;

a first open hole lateral wellbore extending out from the inlet wellbore and sloping downward into the geothermal zone; and

a second open hole lateral wellbore extending out from the outlet wellbore and sloping downward into the geothermal zone at a different depth than the first lateral wellbore, a downhole end of the first lateral wellbore coupled to a downhole end of the second lateral wellbore at a junction, the junction being at a greater depth than a downhole end of the inlet wellbore and a downhole end of the outlet wellbore, to allow fluid to circulate from the inlet wellbore to the first lateral wellbore, from the first lateral wellbore to the second lateral wellbore and from the second lateral wellbore to the outlet wellbore.

2. The closed-loop geothermal well of claim 1 , where the inlet wellbore and the outlet wellbore are co-located at the terranean surface.

3. The closed-loop geothermal well of claim 1 , comprising:

casing in the inlet wellbore; and

casing in the outlet wellbore.

4. The closed-loop geothermal well of claim 3 , where the rock around the first and the second lateral wellbores is sealed.

5. The closed-loop geothermal well of claim 1 , comprising a plurality of first open hole lateral wellbores extending out from the inlet wellbore and sloping downward into the geothermal zone and a plurality of second open hole lateral wellbores extending out from the outlet wellbore and sloping downward into the geothermal zone, and where respective pairs of first and second lateral wellbores are coupled to each other at respective junctions, each of the respective junctions being at a greater depth than a downhole end of the inlet wellbore and a downhole end of the outlet wellbore.

6. The closed-loop geothermal well of claim 5 , where the inlet wellbore and the outlet wellbore are co-located at the terranean surface.

7. The closed-loop geothermal well of claim 1 , where an intersection of the first lateral wellbore with the second lateral wellbore defines a detritus capture segment.

8. The closed-loop geothermal well of claim 1 , comprising a sloped wellbore segment where the first and second lateral wellbores couple, the sloped wellbore segment inclined more steeply than the remainder of the wellbore having the sloped wellbore segment.

9. The closed-loop geothermal well of claim 1 , where the inlet wellbore and the outlet wellbore reside at a surface site; and

comprising:

a second inlet wellbore extending from the terranean surface to the geothermal zone and residing at the surface site;

a second outlet wellbore extending from the terranean surface to the geothermal zone and residing at the surface site;

a third open hole lateral wellbore extending out from the second inlet wellbore into the geothermal zone; and

a fourth open hole lateral wellbore extending out from the second outlet wellbore into the geothermal zone at a different depth than the third lateral wellbore, wherein ends of the third and fourth lateral wellbores are coupled, opposite the second inlet and second outlet wellbores, to allow fluid to circulate from the second inlet wellbore to the third lateral wellbore, from the third lateral wellbore to the fourth lateral wellbore and from the fourth lateral wellbore to the second outlet wellbore.

10. A method for forming a closed-loop geothermal well in a subterranean geothermal zone, comprising:

drilling a first open hole lateral wellbore extending out from an inlet wellbore and sloping downward into the geothermal zone, the inlet wellbore extending from the terranean surface; and

drilling, at a different depth than the first lateral wellbore, a second open hole lateral wellbore extending out from an outlet wellbore and sloping downward into the geothermal zone to intersect the first lateral wellbore at a junction, the junction being at a greater depth than a downhole end of the inlet wellbore and a downhole end of the outlet wellbore, to allow fluid to circulate from the inlet wellbore to the first lateral wellbore, from the first lateral wellbore to the second lateral wellbore, and from the second lateral wellbore to the outlet wellbore, the outlet wellbore extending from the terranean surface.

11. The method of claim 10 , comprising:

drilling and casing the inlet wellbore;

drilling and casing the outlet wellbore; and

leaving the first lateral wellbore and the second lateral wellbore open hole.

12. The method of claim 11 , comprising sealing the rock surrounding first lateral wellbore and the second lateral wellbore.

13. The method of claim 12 , comprising circulating a heat transfer working fluid in the wellbores while maintaining the first lateral wellbore and the second lateral wellbore sealed.

14. The method of claim 12 , comprising:

drilling a plurality of first open hole lateral wellbores from the inlet wellbore into the geothermal zone; and

drilling a plurality of second open hole lateral wellbores from the outlet wellbore into the geothermal zone to each couple to a respective one of the first open hole lateral wellbores.

15. The method of claim 14 , comprising:

sealing the plurality of first and second wellbores; and

circulating a heat transfer working fluid while maintaining the first and second wellbores sealed.

16. The method of claim 10 , where drilling the first open hole lateral wellbore and drilling the second open hole lateral wellbore comprise drilling the lateral wellbores to intersect.

17. The method of claim 10 , comprising drilling a sloped wellbore segment where the first and second lateral wellbores couple, the sloped wellbore segment inclined more steeply than the remainder of the wellbore having the sloped wellbore segment.

18. The method of claim 10 , comprising:

drilling the inlet wellbore at a surface site;

drilling the outlet wellbore at the surface site;

drilling a second inlet wellbore at the surface site;

drilling a second outlet wellbore at the surface site;

drilling a third open hole lateral wellbore from the second inlet wellbore into the geothermal zone; and

drilling, at a different depth than the third lateral wellbore, a fourth open hole lateral wellbore from the second outlet wellbore into the geothermal zone to the third lateral wellbore to allow fluid to circulate from the second inlet wellbore to the third lateral wellbore, from the third lateral wellbore to the fourth lateral wellbore, and from the fourth lateral wellbore to the second outlet wellbore.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2024
From: TOEWS, MATTHEW; CAIRNS, PAUL; RIDDELL, DEREK; CURTIS-SMITH, ANDREW; HALE, JONATHAN
To: EAVOR TECHNOLOGIES INC.
Reel/Frame 066403/0164 →
Priority Claims (1)
CA CA 3085901 · Jul 6, 2020 · national
Continuity (2)
Division 16929284 · Jul 15, 2020
Related Publication 20240110731A1 · Apr 4, 2024
References Cited (78)
US 4016942A · Wallis et al. · 1977 [cited by applicant]
US 4223729A · Foster · 1980 [cited by examiner]
US 5258755A · Kuckes · 1993 [cited by applicant]
US 5515679A · Shulman · 1996 [cited by examiner]
US 6000471A · Langset · 1999 [cited by examiner]
US 6247313B1 · Moe · 2001 [cited by examiner]
US 6301894B1 · Halff · 2001 [cited by examiner]
US 6668554B1 · Brown · 2003 [cited by applicant]
US 7493951B1 · Kravits · 2009 [cited by examiner]
US 8376039B2 · Zupanick · 2013 [cited by applicant]
US 9033039B2 · Stalder · 2015 [cited by examiner]
US 9109398B2 · Harris · 2015 [cited by examiner]
US 9303500B2 · Schneider · 2016 [cited by examiner]
US 9581718B2 · Rodney · 2017 [cited by applicant]
US 10260778B2 · Sonju et al. · 2019 [cited by applicant]
US 10294773B2 · Donderici · 2019 [cited by examiner]
US 10435994B2 · Colvin et al. · 2019 [cited by applicant]
US 10527026B2 · Muir · 2020 [cited by examiner]
US 10927604B2 · Danko · 2021 [cited by examiner]
US 10954924B2 · Moncarz · 2021 [cited by examiner]
US 11125472B2 · Toews · 2021 [cited by examiner]
US 11156386B2 · Cairns · 2021 [cited by examiner]
US 11852384B2 · Toews · 2023 [cited by examiner]
US 20050241834A1 · McGlothen · 2005 [cited by examiner]
US 20060124360A1 · Lee et al. · 2006 [cited by applicant]
US 20070245729A1 · Mickleson · 2007 [cited by examiner]
US 20090255661A1 · Clark et al. · 2009 [cited by applicant]
US 20110048005A1 · McHargue · 2011 [cited by examiner]
US 20120080163A1 · Hoffman · 2012 [cited by examiner]
US 20120174581A1 · Vaughan · 2012 [cited by examiner]
US 20130118737A1 · Schneider · 2013 [cited by examiner]
US 20150285226A1 · Archambeau · 2015 [cited by examiner]
US 20160273345A1 · Donderici · 2016 [cited by examiner]
US 20170058181A1 · Frantz · 2017 [cited by examiner]
US 20170122099A1 · Yao et al. · 2017 [cited by applicant]
US 20170130703A1 · Muir · 2017 [cited by examiner]
US 20170211849A1 · Muir · 2017 [cited by examiner]
US 20180274524A1 · Moncarz · 2018 [cited by examiner]
US 20180313203A1 · Donderici et al. · 2018 [cited by applicant]
US 20190055930A1 · Muir · 2019 [cited by examiner]
US 20190128068A1 · Danko · 2019 [cited by examiner]
US 20190154010A1 · Toews · 2019 [cited by examiner]
US 20200011151A1 · Toews · 2020 [cited by examiner]
US 20200408041A1 · Riddell · 2020 [cited by examiner]
US 20210003320A1 · Toews · 2021 [cited by examiner]
US 20210325089A1 · Toews · 2021 [cited by examiner]
US 20220003459A1 · Toews · 2022 [cited by examiner]
US 20240110731A1 · Toews · 2024 [cited by examiner]
CA 2898244 · 2006 [cited by applicant]
CA 2795659 · 2013 [cited by applicant]
CA 3041002 · 2019 [cited by applicant]
CA 3044153 · 2020 [cited by applicant]
CA 3083568 · 2020 [cited by applicant]
CA 3085901 · 2021 [cited by applicant]
CN 106246101 · 2016 [cited by applicant]
JP 2018537620 · 2018 [cited by applicant]
JP 2019513211 · 2019 [cited by applicant]
JP 2020007902 · 2020 [cited by applicant]
KR 20180013355 · 2018 [cited by applicant]
WO WO2006053434A1 · 2006 [cited by applicant]
WO WO2015030601 · 2015 [cited by applicant]
WO WO2015134974 · 2015 [cited by applicant]
WO WO2017053884 · 2017 [cited by applicant]
WO WO2017146712 · 2017 [cited by applicant]
WO WO2020006620 · 2020 [cited by applicant]
WO WO2020257913 · 2020 [cited by applicant]
WO WO2022018674 · 2022 [cited by applicant]
WO WO2022043947 · 2022 [cited by applicant]
Extended European Search Report in European Appln. No. 20945101, mailed on Feb. 14, 2024, 17 pages. [cited by applicant]
Final Office Action issued in U.S. Appl. No. 16/929,284 on Jun. 10, 2022, 18 pages. [cited by applicant]
International Search Report and Written Opinion in International Appln. No. PCT/CA2020/000088, dated Mar. 31, 2021, 12 pages. [cited by applicant]
Non-Final Office Action issued in U.S. Appl. No. 16/929,284 on Nov. 4, 2022, 22 pages. [cited by applicant]
Office Action in Canadian Appln. No. 3,085,091, dated Sep. 6, 2022, 4 pages. [cited by applicant]
Office Action in Canadian Appln. No. 3,085,091, dated Sep. 7, 2021, 3 pages. [cited by applicant]
Supplementary European Search Report in European Appln. No. 20945101.2, mailed on Apr. 30, 2024, 14 pages. [cited by applicant]
Office Action in Japanese Appln. No. 2023-503005, mailed on Jul. 16, 2024, 6 pages (with English translation). [cited by applicant]
Office Action in New Zealand Appln. No. 796243, mailed on Jul. 30, 2024, 4 pages. [cited by applicant]
Office Action in Indian Appln. No. 202327004124, mailed on Dec. 20, 2024, 7 pages. [cited by applicant]