IP Library › Granted Patent US 12,266,760
Granted Patent B2
US 12,266,760 · App. 18/536,906 · Granted Apr 1, 2025

Secondary battery

Inventors: Joo Sung Lee (Daejeon, KR); Min Ji Kim (Daejeon, KR); Ho June Kim (Daejeon, KR)
Assignee: LG Energy Solution, Ltd.
H01M10/0565H01M10/052H01M2300/0085
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Quick Facts
Patent No.
US 12,266,760
App. No.
18/536,906
Granted
Apr 1, 2025
Kind
B2
Abstract

The present invention relates to a lithium secondary battery which includes a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and an electrolyte solution, wherein a patterned gel polymer electrolyte layer is included on one surface or both surfaces of at least one structure of the positive electrode, the negative electrode, or the separator.

Claims (39)

1. A lithium secondary battery comprising:

a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and an electrolyte solution,

wherein a patterned gel polymer electrolyte layer is included on one surface or both surfaces of at least one structure of the positive electrode, the negative electrode, or the separator,

wherein the patterned gel polymer electrolyte layer comprises uncoated portions and a plurality of line-type coating portions which are spaced apart from each other and arranged in parallel,

wherein the line-type coating portions are formed in an oblique direction in direction to an edge of the at least one structure,

wherein a width of one of lines constituting the coating portion:a width of the uncoated portion between the lines constituting the coating portion is in a range of 1:1 to 10:1,

wherein the gel polymer electrolyte has a thickness of 0.1 μm to 1 μm,

wherein an area of the coating portions of the patterned gel polymer electrolyte layer is in a range of 61% to 90% of a total area of the at least one structure of the positive electrode or the negative electrode, and

wherein a width of one of lines constituting the coating portion is in a range of 14% to 90% based on a thickness of the negative electrode.

2. The lithium secondary battery of claim 1 , wherein an internal angle of a vertex at an intersection of the line-type coating portion formed in the oblique direction and an edge portion of the structure is in a range of 5° to 60°.

3. The lithium secondary battery of claim 1 , wherein an internal angle of a vertex at an intersection of the line-type coating portion formed in the oblique direction and an edge portion of the structure is in a range of 30° to 50°.

4. The lithium secondary battery of claim 1 , wherein a width of one of lines constituting the coating portion is in a range of 14% to 80% based on a thickness of the negative electrode.

5. The lithium secondary battery of claim 1 , wherein a thickness of the patterned gel polymer electrolyte layer is in a range of 0.1% to 1% based on a thickness of the separator.

6. The lithium secondary battery of claim 1 , wherein the electrolyte solution is a non-aqueous electrolyte solution.

7. The lithium secondary battery of claim 1 , where in the patterned gel polymer electrolyte layer is formed by:

a) preparing a composition for forming a pattern in which a polymerizable polymer is dissolved in an organic solvent,

b) coating a surface of the at least one structure of the positive electrode, the negative electrode, or the separator with the composition for forming a pattern and drying the composition to form a patterned solid polymer electrolyte layer,

c) accommodating an electrode assembly, which includes the at least one structure of the positive electrode, the negative electrode, or the separator having the solid polymer electrolyte layer formed thereon, in a battery case, and

d) injecting a non-aqueous electrolyte solution to form a patterned gel polymer electrolyte layer.

8. A lithium secondary battery comprising:

a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and an electrolyte solution,

wherein a patterned gel polymer electrolyte layer is included on one surface or both surfaces of at least one structure of the positive electrode, the negative electrode, or the separator,

wherein the patterned gel polymer electrolyte layer comprises uncoated portions and a plurality of line-type coating portions which are spaced apart from each other and arranged in parallel,

wherein the line-type coating portions are formed in an oblique direction in direction to an edge of the at least one structure,

wherein a width of one of lines constituting the coating portion:a width of the uncoated portion between the lines constituting the coating portion is in a range of 1:1 to 10:1,

wherein the gel polymer electrolyte has a thickness of 0.1 μm to 1 μm, and

wherein a width of one of lines constituting the coating portion is in a range of 14% to 90% based on a thickness of the negative electrode.

9. The lithium secondary battery of claim 8 , wherein an internal angle of a vertex at an intersection of the line-type coating portion formed in the oblique direction and an edge portion of the structure is in a range of 5° to 60°.

10. The lithium secondary battery of claim 8 , wherein an internal angle of a vertex at an intersection of the line-type coating portion formed in the oblique direction and an edge portion of the structure is in a range of 30° to 50°.

11. The lithium secondary battery of claim 8 , wherein the area of the coating portions of the patterned gel polymer electrolyte layer is in a range of 40% to 90% of the total area of the at least one structure of the positive electrode, the negative electrode, or the separator.

12. The lithium secondary battery of claim 8 , wherein the area of the coating portions of the patterned gel polymer electrolyte layer is in a range of 60% to 90% of the total area of the at least one structure of the positive electrode, the negative electrode, or the separator.

13. The lithium secondary battery of claim 8 , wherein the area of the coating portions of the patterned gel polymer electrolyte layer is in a range of 61% to 90% of the total area of the at least one structure of the positive electrode, the negative electrode, or the separator.

14. The lithium secondary battery of claim 8 , wherein a thickness of the patterned gel polymer electrolyte layer is in a range of 0.1% to 1% based on a thickness of the separator.

15. The lithium secondary battery of claim 8 , wherein the electrolyte solution is a non-aqueous electrolyte solution.

16. The lithium secondary battery of claim 8 , where in the patterned gel polymer electrolyte layer is formed by:

a) preparing a composition for forming a pattern in which a polymerizable polymer is dissolved in an organic solvent,

b) coating a surface of the at least one structure of the positive electrode, the negative electrode, or the separator with the composition for forming a pattern and drying the composition to form a patterned solid polymer electrolyte layer,

c) accommodating an electrode assembly, which includes the at least one structure of the positive electrode, the negative electrode, or the separator having the solid polymer electrolyte layer formed thereon, in a battery case, and

d) injecting a non-aqueous electrolyte solution to form a patterned gel polymer electrolyte layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2025
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 070408/0404 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2023
From: LEE, JOO SUNG; KIM, MIN JI; KIM, HO JUNE
To: LG CHEM, LTD.
Reel/Frame 065858/0684 →
Priority Claims (2)
KR 10-2017-0005602 · Jan 12, 2017 · national
KR 10-2018-0001362 · Jan 4, 2018 · national
Continuity (2)
Continuation 16303472
Related Publication 20240113332A1 · Apr 4, 2024
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