IP Library Patent Application 18573782
Patent Application
App. No. 18/573,782

METHOD FOR PRODUCING BONDED BODY

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
18/573,782
Abstract

Provided is a method for producing a joined body, including a pre-joining step in which a base material A, a solid joining agent containing an amorphous thermoplastic resin, which is at least one of a thermoplastic epoxy resin and a phenoxy resin, as a main component, and a base material B are disposed in this order to prepare a laminated body, and a joining step in which the solid joining agent is melted by heating and pressurizing the laminated body to join the base material A and the base material B, in which an epoxy equivalent of the amorphous thermoplastic resin is 1,600 or more, or the amorphous thermoplastic resin does not contain an epoxy group, and a heat of fusion of the amorphous thermoplastic resin is 15 J/g or less.

Claims (10)

1 . A method for producing a joined body, comprising:

a pre-joining step wherein a base material A, a solid joining agent containing an amorphous thermoplastic resin, which is at least one of a thermoplastic epoxy resin and a phenoxy resin, as a main component, and a base material B are disposed in this order to prepare a laminated body; and

a joining step wherein the solid joining agent is melted by heating and pressurizing the laminated body to join the base material A and the base material B,

wherein an epoxy equivalent of the amorphous thermoplastic resin is 1,600 or more, or the amorphous thermoplastic resin does not contain an epoxy group, and a heat of fusion of the amorphous thermoplastic resin is 15 J/g or less.

2 . The method for producing a joined body according to claim 1 , wherein the heating and pressurizing are performed under conditions of 100° C. to 400° C. and 0.01 to 20 MPa.

3 . The method for producing a joined body according to claim 1 , wherein the solid joining agent before melting has any shape selected from the group consisting of a film, a rod, a pellet, and a powder.

4 . The method for producing a joined body according to claim 1 , wherein the base material A is made of at least one of a resin and a metal, and the base material B is made of at least one of a resin and a metal.

5 . A joined body obtained by joining a base material A and a base material B via a bonding layer, wherein the bonding layer is formed by disposing a solid joining agent containing an amorphous thermoplastic resin, which is at least one of a thermoplastic epoxy resin and a phenoxy resin, as a main component between the base material A and the base material B, melting the solid joining agent by heating and pressurizing, and solidifying the solid joining agent, wherein an epoxy equivalent of the amorphous thermoplastic resin is 1,600 or more, or the amorphous thermoplastic resin does not contain an epoxy group, and a heat of fusion of the amorphous thermoplastic resin is 15 J/g or less.

6 . The joined body according to claim 5 , wherein the heating and pressurizing are performed under conditions of 100° C. to 400° C. and 0.01 to 20 MPa.

7 . The joined body according to claim 5 , wherein the base material A is made of at least one of a resin and a metal, and the base material B is made of at least one of a resin and a metal.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2024
From: TAKAHASHI, NOBUYUKI; KUROKI, KUNIHIRO; SAITO, HAYATO
To: RESONAC CORPORATION
Reel/Frame 066004/0503 →