IP Library › Granted Patent US 12,306,252
Granted Patent B2
US 12,306,252 · App. 18/582,205 · Granted May 20, 2025

Apparatuses and methods for passive fault monitoring of current sensing devices in protective circuit interrupters

Inventors: Gary Michael Miller (Kearneysville, WV); William Vernon Miller, III (Aldie, VA); Edward Shi Chen (Camas, WA)
Assignee: Hubbell Incorporated
G01R31/3277G01R35/00H02H1/0015H02H3/16H02H3/28H02H3/331H02H3/335
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Quick Facts
Patent No.
US 12,306,252
App. No.
18/582,205
Granted
May 20, 2025
Kind
B2
Abstract

Passive monitoring the integrity of current sensing devices and associated circuitry in GFCI and AFCI protective devices is provided. A protection circuit interrupter employs a capacitively coupled noise signal obtained by an arrangement of one or both of line side arms relative to a Rogowski coil. The noise signal is monitored while the line and load sides of a protective circuit interrupter are disconnected, and the connection of the line and load sides disabled if the noise signal fails to correlate sufficiently to a reference noise cycle. When the line and load sides are connected, the RMS value of the observed current signal is monitored such that the line and load sides are disconnected if the observed current signal fails to meet an RMS threshold. The observed current signal is compensated by subtracting the reference noise cycle prior to monitoring for the fault condition applicable to the protective device.

Claims (31)

1. A method of self-testing a protection device interrupter comprising:

monitoring components in the protection device interrupter to determine whether the components are operational during an arrangement chosen from (a) a line hot arm and a line neutral arm of the protection device interrupter being disconnected, respectively, from a load hot arm and a load neutral arm of the protection device interrupter; and (b) the line hot arm and the line neutral arm of the protection device interrupter being connected, respectively, to the load hot arm and the load neutral arm of the protection device interrupter and a load connected to the protection device interrupter via the load hot arm and the load neutral arm is drawing zero current;

wherein the protection device interrupter performs current sensing using at least one current sensing coil and the monitoring comprises using, during the arrangement, capacitively coupling of at least one of the line hot arm and the line neutral arm in the protection device interrupter with respect to the at least one current sensing coil to determine whether the monitored components are operational during the arrangement.

2. The method of claim 1 , further comprising disabling connection of the line hot arm and the line neutral arm to, respectively, the load hot arm and the load neutral arm when the monitored components are determined to be nonoperational during either of the arrangement (a) and the arrangement (b).

3. The method of claim 2 , wherein, when the monitoring determines that the monitored components are operational, the method further comprises:

analyzing a current signal from the at least one current sensing coil when the line hot arm and the line neutral arm are connected, respectively, to the load hot arm and the load neutral arm; and

disconnecting line hot arm and the line neutral arm, respectively, from the load hot arm and the load neutral arm when the current signal satisfies a designated criterion with respect to detection of at least one fault condition chosen from a ground fault and an arc fault.

4. The method of claim 1 , wherein the at least one current sensing coil is a Rogowski coil.

5. The method of claim 1 , further comprising disabling connection of the line hot arm and the line neutral arm to, respectively, the load hot arm and the load neutral arm when the monitored components are determined to be nonoperational during either of the arrangement (a) and the arrangement (b).

6. The method of claim 1 , wherein the monitoring comprises using a noise signal created by the capacitively coupling.

7. The method of claim 6 , further comprising:

analyzing a sensed current signal from the at least one current sensing coil when the line hot arm and the line neutral arm are connected, respectively, to the load hot arm and the load neutral arm;

subtracting the noise signal from the sensed current signal to generate a line signal;

disconnecting the line hot arm and the line neutral arm, respectively, from the load hot arm and the load neutral arm when the line signal satisfies a designated criterion with respect to detection of at least one fault condition chosen from a ground fault and an arc fault.

8. The method of claim 6 , further comprising:

analyzing the noise signal created by the capacitively coupling; and

disabling connection of the line hot arm and the line neutral arm to, respectively, the load hot arm and the load neutral arm when the noise signal meets a first designated criterion with respect to the reference noise data.

9. The method of claim 8 , further comprising:

analyzing a current signal from the current sensing coil when the line hot arm and the line neutral arm are connected, respectively, to the load hot arm and the load neutral arm; and

disconnecting line hot arm and the line neutral arm, respectively, from the load hot arm and the load neutral arm when the current signal satisfies a second designated criterion with respect to the reference noise data.

10. The method of claim 9 , further comprising:

averaging cycles of the noise signal while the line hot arm and the line neutral arm, respectively, are disconnected from the load hot arm and the load neutral arm to determine a reference noise cycle and a threshold represented by a root mean square value of the reference noise cycle;

wherein the second designated criterion corresponds to the threshold, and the disconnecting comprises disconnecting the line hot arm and the line neutral arm, respectively, from the load hot arm and the load neutral arm when the current signal is less than the threshold or greater than the threshold by a selected amount.

11. The method of claim 8 , wherein the monitoring further comprises:

averaging cycles of the noise signal to determine a reference noise cycle and a threshold represented by a root mean square value of the reference noise cycle; and

correlating the noise signal with the reference noise cycle, the first designated criterion corresponds to a selected threshold of correlation, and the disabling is performed when the correlating results in correlation below the selected threshold.

12. The method of claim 11 , wherein the selected threshold of correlation is 0.976.

13. A method of self-testing a protection device interrupter comprising:

monitoring components in the protection device interrupter to determine whether the components are operational during an arrangement chosen from (a) a line hot arm and a line neutral arm of the protection device interrupter being disconnected, respectively, from a load hot arm and a load neutral arm of the protection device interrupter; and (b) the line hot arm and the line neutral arm of the protection device interrupter being connected, respectively, to the load hot arm and the load neutral arm of the protection device interrupter and a load connected to the protection device interrupter via the load hot arm and the load neutral arm is drawing zero current;

wherein the monitoring comprises monitoring a characteristic associated with at least a selected one of the components in the protection device interrupter chosen from a coil, analog signal conditioning circuitry, and an analog to digital input of a digital processor in the protection device interrupter;

wherein the monitoring a characteristic comprises using a noise signal associated with the components during the arrangement; and the disabling connection of the line hot arm and the line neutral arm to, respectively, the load hot arm and the load neutral arm is performed when the noise signal meets a designated criterion.

Continuity (6)
Continuation 18141221 · Apr 28, 2023
Continuation 17869537 · Jul 20, 2022
Continuation 16797152 · Feb 21, 2020
Continuation 15528223
Provisional Application 62084924 · Nov 26, 2014
Related Publication 20240272225A1 · Aug 15, 2024
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