IP Library Granted Patent US 12,509,971
Granted Patent B2
US 12,509,971 · App. 18/586,504 · Granted Dec 30, 2025

Roller bearing assembly, and method of grounding a perforating gun assembly

Inventors: Shelby L. Sullivan (Minot, ND); Joshua M. Scott (Katy, TX)
Assignee: XConnect , LLC
E21B43/119F16C19/361F16C41/002F16C2352/00
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Quick Facts
Patent No.
US 12,509,971
App. No.
18/586,504
Granted
Dec 30, 2025
Kind
B2
Abstract

A bearing member assembly used in a wellbore completion operation. The bearing member assembly first comprises a tubular sub. The tubular sub has a first end, a second end opposite the first end, and connection threads residing at each of the first and second ends. The bearing member assembly also comprises an internal bore, and a tapered shoulder residing along the internal bore proximate the second end. The tapered shoulder defines an angle relative to the central axis of the internal bore. The bearing member assembly also comprises a bearing member. The bearing member has a tubular support body wherein an inner diameter forms a bore and an outer diameter serves as a race. A plurality of roller bearings are disposed along the race, engaging the tapered shoulder to serve as a grounding path. A cage secures the roller bearings against the race. A method of grounding a perforating gun assembly is also provided herein.

Claims (45)

1 . A bearing assembly, comprising:

a tubular sub having a first end, and a second end opposite the first end;

connection threads placed at each of the first and second ends;

an internal bore within the tubular sub extending from the first end to the second end, and having a tapered shoulder residing along the internal bore at the second end, with the tapered shoulder defining an angle relative to a central axis of the internal bore and forming an inner race;

a contact pin residing within the internal bore of the tubular sub; wherein the contact pin is in electrical communication with a signal line, and is configured to receive a detonation signal from the signal line; and

a plurality of roller bearings disposed along the inner race, wherein the roller bearings are positioned at an angle that corresponds with the angle of the tapered shoulder; and

a cage securing the roller bearings against the inner race, the cage having a frusto-conical profile and being integral to the internal bore.

2 . The bearing assembly of claim 1 , further comprising:

a connector housing having a first end, a second end opposite the first end, and a bore residing within the connector housing;

wherein:

the connector housing is fabricated from a non-conductive material;

the first end of the connector housing extends into the internal bore of the tubular sub; and

the bearing assembly resides between the tapered shoulder of the internal bore of the tubular sub and the connector housing.

3 . The bearing assembly of claim 2 , further comprising:

a banana plug terminal residing at least partially within the bore of the connector housing; and

a conductive wire attached to the banana plug terminal within the bore of the connector housing;

wherein the banana plug terminal is configured to transmit an electrical signal to the conductive wire, which then transmits the electrical signal to an addressable switch, which completes a circuit by grounding to the bearing assembly and further to the tubular sub.

4 . The bearing assembly of claim 1 , wherein:

the tubular sub is a tandem sub for a perforating gun assembly;

the cage comprises a plurality of windows, with each window receiving a respective bearing member; and

each of the bearing members extends partially through its respective window to engage the inner race.

5 . A bearing member assembly, comprising:

a tubular sub having a first end, and a second end opposite the first end, and connection threads placed at each of the first and second ends;

an internal bore within the tubular sub extending from the first end to the second end, and a tapered shoulder residing along the internal bore at the second end, with the tapered shoulder defining an angle relative to a central axis of the internal bore;

a contact pin residing within the internal bore of the tubular sub, the contact pin being in electrical communication with a signal line and configured to receive a detonation signal from the signal line; and

a bearing member comprising:

a tubular support body having an inner diameter forming a bore, and an outer diameter forming a race;

a plurality of roller bearings disposed along the race at an angle that corresponds with the angle of the tapered shoulder of the tubular sub; and

a bearing housing configured to hold the plurality of roller bearings against the race, serving as a cage.

6 . The bearing member assembly of claim 5 , wherein the tubular sub is a tandem sub connected to a gun barrel housing.

7 . The bearing member assembly of claim 6 , wherein:

the bearing housing has a frusto-conical profile;

the bearing housing comprises a plurality of equi-distantly spaced windows; and

each of the windows receives a respective roller bearing.

8 . The bearing member assembly of claim 6 , further comprising:

a connector housing having a first end, a second end opposite the first end, and a bore residing within the connector housing;

wherein:

the connector housing is fabricated from a non-conductive material;

the first end of the connector housing extends into the internal bore of the tubular sub; and

the bearing member resides between the tapered shoulder of the internal bore of the tubular sub and the connector housing.

9 . The bearing member assembly of claim 8 , further comprising:

a banana plug terminal residing at least partially within the bore of the connector housing; and

a conductive wire attached to the banana plug terminal within the bore of the connector housing;

and wherein the banana plug terminal is configured to transmit an electrical signal to the conductive wire, which then transmits the electrical signal to an addressable switch, which then completes a circuit by grounding to the bearing assembly and further to the tubular sub.

10 . The bearing assembly of claim 9 , wherein the conductive wire is attached to the banana plug terminal by crimping or by soldering.

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded May 7, 2024
From: SULLIVAN, SHELBY L., MR.; SCOTT, JOSHUA M., MR.
To: XCONNECT, LLC
Reel/Frame 067333/0614 →
Continuity (6)
Continuation In Part 18435553 · Feb 7, 2024
Continuation In Part 29920858 · Dec 13, 2023
Continuation In Part 29920815 · Dec 13, 2023
Provisional Application 63511903 · Jul 5, 2023
Provisional Application 63497305 · Apr 20, 2023
Related Publication 20240352834A1 · Oct 24, 2024
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