IP Library Granted Patent US 12,274,481
Granted Patent B2
US 12,274,481 · App. 18/587,921 · Granted Apr 15, 2025

Bone positioning and preparing guide systems and methods

Inventors: Robert D. Santrock (Morgantown, WV); Paul Dayton (Ankeny, IA); Daniel J. Hatch (Greeley, CO); W. Bret Smith (Lexington, SC); F. Barry Bays (Collierville, TN); Carlos Eduardo Gil (Memphis, TN); Sean F. Scanlan (Jacksonville, FL); Joe W. Ferguson (Ponte Vedra Beach, FL); John T. Treace (Ponte Vedra Beach, FL)
Assignee: Treace Medical Concepts, Inc.
A61B17/8866A61B17/15A61B17/151A61B17/152A61B17/1682A61B17/1728A61B17/1739A61B17/1775A61B17/8061A61B2017/00367A61B17/025A61B17/562A61B2017/564A61B2017/565A61B17/66A61B2017/681A61B17/90
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Quick Facts
Patent No.
US 12,274,481
App. No.
18/587,921
Granted
Apr 15, 2025
Kind
B2
Abstract

Methods for temporarily fixing an orientation of a bone or bones. Methods of correcting a bunion deformity. Bone positioning devices. Methods of using a bone positioning device. Bone preparation guides. Methods of using a bone preparation guide.

Claims (88)

1. An instrumented surgical technique for preparing a tarsal-metatarsal joint for fusion and for repositioning a first metatarsal to correct a bunion deformity, the instrumented surgical technique comprising:

making an incision on a foot to provide access to a tarsal-metatarsal joint;

engaging the first metatarsal with a bone engagement member of a bone positioning guide;

engaging the bone positioning guide with a second metatarsal separated from the first metatarsal by an intermetatarsal angle;

cutting an end of the first metatarsal with a tissue removing instrument;

rotating a knob connected to a threaded shaft of the bone positioning guide to cause the bone engagement member to push the first metatarsal laterally toward the second metatarsal and thereby reduce the intermetatarsal angle between the first metatarsal and the second metatarsal to correct the bunion deformity;

imparting a force to a pin inserted into the first metatarsal to adjust an alignment of the first metatarsal in a frontal plane to correct the bunion deformity;

cutting an end of a medial cuneiform with the tissue removing instrument;

compressing the first metatarsal together with the medial cuneiform; and

fixating a moved position of the first metatarsal relative to the medial cuneiform for fusion using at least one bone fixation device.

2. The instrumented surgical technique of claim 1 , wherein:

rotating the knob connected to the threaded shaft comprises rotating the knob connected to the threaded shaft after cutting the end of the first metatarsal;

imparting the force to the pin inserted into the first metatarsal comprises imparting the force to the pin inserted into the first metatarsal after cutting the end of the first metatarsal; and

cutting the end of the medial cuneiform comprises cutting the end of the medial cuneiform after rotating the knob and after imparting the force to the pin to correct the bunion deformity.

3. The instrumented surgical technique of claim 1 , further comprising removing the bone positioning guide from the first metatarsal and the second metatarsal with the moved position of the first metatarsal remaining fixated relative to the medial cuneiform by the at least one bone fixation device.

4. The instrumented surgical technique of claim 1 , further comprising, prior to engaging the first metatarsal with the bone engagement member of the bone positioning guide and engaging the bone positioning guide with the second metatarsal, joining at least three components together, including the threaded shaft and the bone engagement member, to form the bone positioning guide.

5. The instrumented surgical technique of claim 1 , further comprising making a second incision on the foot to provide access to the second metatarsal, wherein engaging the bone positioning guide with the second metatarsal comprises positioning a bone contact surface of the bone positioning guide in contact with the second metatarsal.

6. The instrumented surgical technique of claim 5 , wherein the bone positioning guide comprises a tip defining the bone contact surface, and positioning the bone contact surface of the bone positioning guide in contact with the second metatarsal comprises inserting the tip through the second incision.

7. The instrumented surgical technique of claim 1 , wherein imparting the force to the pin inserted into the first metatarsal to adjust the alignment of the first metatarsal in the frontal plane comprises imparting the force to the pin inserted into the first metatarsal to adjust the alignment of the first metatarsal in the frontal plane after rotating the knob connected to the threaded shaft of the bone positioning guide to cause the bone engagement member to push the first metatarsal laterally toward the second metatarsal and thereby reduce the intermetatarsal angle between the first metatarsal and the second metatarsal.

8. The instrumented surgical technique of claim 1 , further comprising moving the first metatarsal in a sagittal plane.

9. The instrumented surgical technique of claim 1 , wherein:

the tissue removing instrument is a saw blade;

cutting the end of the first metatarsal comprises guiding the saw blade through a first bone preparation guide cutting slot; and

cutting the end of the medial cuneiform comprises guiding the saw blade through a second bone preparation guide cutting slot.

10. The instrumented surgical technique of claim 1 , wherein the bone positioning guide comprises a cannulation, and further comprising inserting a fixation wire through the cannulation and into the second metatarsal.

11. The instrumented surgical technique of claim 1 , wherein the at least one bone fixation device comprises at least one of a screw and a plate.

12. The instrumented surgical technique of claim 1 , wherein the at least one bone fixation device comprises an intramedullary implant.

13. The instrumented surgical technique of claim 1 , wherein fixating the moved position of the first metatarsal relative to the medial cuneiform for fusion using at least one bone fixation device comprises inserting a compressing bone screw and a plate across the tarsal-metatarsal joint, wherein inserting the plate across the tarsal-metatarsal joint comprises inserting a plurality of bone screws through the bone plate to secure a first end of the bone plate to the medial cuneiform and a second end of the bone plate to the first metatarsal.

14. An instrumented surgical technique for preparing a tarsal-metatarsal joint for fusion and for repositioning a first metatarsal to correct a bunion deformity, the instrumented surgical technique comprising:

making an incision on a foot to provide access to a tarsal-metatarsal joint;

engaging the first metatarsal with the bone engagement member of a bone positioning guide;

engaging the bone positioning guide with a second metatarsal separated from the first metatarsal by an intermetatarsal angle;

cutting an end of the first metatarsal by guiding a saw blade through a first bone preparation guide cutting slot;

removing a cut portion of the first metatarsal from the tarsal-metatarsal joint;

after cutting the end of the first metatarsal, rotating a knob connected to a threaded shaft of the bone positioning guide to cause the bone engagement member to push the first metatarsal laterally toward the second metatarsal and thereby reduce the intermetatarsal angle between the first metatarsal and the second metatarsal to correct the bunion deformity;

after cutting the end of the first metatarsal, imparting a force to a pin inserted into the first metatarsal to adjust an alignment of the first metatarsal in a frontal plane to correct the bunion deformity;

after rotating the knob and after imparting the force to the pin to correct the bunion deformity of the first metatarsal, cutting an end of a medial cuneiform by guiding the saw blade through a second bone preparation guide cutting slot;

removing a cut portion of the medial cuneiform from the tarsal-metatarsal joint;

fenestrating a cut end of the first metatarsal;

fenestrating a cut end of the medial cuneiform;

compressing the first metatarsal together with the medial cuneiform;

fixating a moved position of the first metatarsal relative to the medial cuneiform for fusion using at least one bone fixation device; and

removing the bone positioning guide from the first metatarsal and the second metatarsal.

15. The instrumented surgical technique of claim 14 , further comprising after cutting the end of the first metatarsal, moving the first metatarsal in a sagittal plane.

16. The instrumented surgical technique of claim 14 , further comprising positioning a joint spacer offset from the first bone preparation guide cutting slot into the tarsal-metatarsal joint simultaneous with positioning the first bone preparation guide cutting slot over an end of the first metatarsal to be cut.

17. The instrumented surgical technique of claim 14 , further comprising positioning a joint spacer offset from the second bone preparation guide cutting slot into the tarsal-metatarsal joint simultaneous with positioning the second bone preparation guide cutting slot over an end of the medial cuneiform to be cut.

18. The instrumented surgical technique of claim 14 , wherein imparting the force to the pin inserted into the first metatarsal to adjust the alignment of the first metatarsal in the frontal plane comprises imparting the force to the pin inserted into the first metatarsal adjust the alignment of the first metatarsal in the frontal plane after rotating the knob connected to the threaded shaft of the bone positioning guide to cause the bone engagement member to push the first metatarsal laterally toward the second metatarsal and thereby reduce the intermetatarsal angle between the first metatarsal and the second metatarsal.

19. The instrumented surgical technique of claim 14 , further comprising making a second incision on the foot to provide access to the second metatarsal, wherein:

engaging the bone positioning guide with the second metatarsal comprises positioning a bone contact surface of the bone positioning guide in contact with the second metatarsal; and

rotating the knob connected to a threaded shaft of the bone positioning guide to cause the bone engagement member to push the first metatarsal laterally toward the second metatarsal comprises rotating the knob connected to a threaded shaft of the bone positioning guide to reduce a distance between the bone engagement member and the contact surface.

20. The instrumented surgical technique of claim 19 , wherein the bone positioning guide comprises a tip defining the bone contact surface, and positioning the bone contact surface of the bone positioning guide in contact with the second metatarsal comprises inserting the tip through the second incision.

21. The instrumented surgical technique of claim 19 , wherein:

the bone positioning guide comprises a body, a first leg carrying the bone engagement member, and a second leg defining the bone contact surface; and

engaging the first metatarsal with the bone engagement member and positioning the bone contact surface in contact with the second metatarsal comprises positioning the body extending in a medial-to-lateral direction across the first metatarsal and across the second metatarsal with the first leg positioned on a medial side of the first metatarsal.

22. The instrumented surgical technique of claim 14 , wherein the bone positioning guide comprises a cannulation, and further comprising inserting a fixation wire through the cannulation and into the second metatarsal.

23. The instrumented surgical technique of claim 14 , wherein the bone positioning guide is formed by joining at least three components together, including the threaded shaft and the bone engagement member, to provide the bone positioning guide.

24. The instrumented surgical technique of claim 14 , wherein the at least one bone fixation device comprises at least one of a screw and a plate.

25. The instrumented surgical technique of claim 14 , wherein the at least one bone fixation device comprises an intramedullary implant.

26. The instrumented surgical technique of claim 14 , wherein fixating the moved position of the first metatarsal relative to the medial cuneiform for fusion using at least one bone fixation device comprises inserting a compressing bone screw and a plate across the tarsal-metatarsal joint, wherein inserting the plate across the tarsal-metatarsal joint comprises inserting a plurality of bone screws through the bone plate to secure a first end of the bone plate to the medial cuneiform and a second end of the bone plate to the first metatarsal.

27. An instrumented surgical technique for correcting a bunion deformity, the instrumented surgical technique comprising:

making an incision on a foot to provide access to a tarsal-metatarsal joint;

engaging the first metatarsal with the bone engagement member of the bone positioning guide;

engaging the bone positioning guide with the second metatarsal separated from the first metatarsal by an intermetatarsal angle;

preparing an end of the first metatarsal for fusion;

rotating a knob connected to a threaded shaft of the bone positioning guide to cause the bone engagement member to push the first metatarsal laterally toward the second metatarsal and thereby reduce the intermetatarsal angle between the first metatarsal and the second metatarsal to correct a bunion deformity;

imparting a force to a pin inserted into the first metatarsal to adjust an alignment of the first metatarsal in a frontal plane to correct the bunion deformity;

preparing an end of a medial cuneiform for fusion; and

installing at least one fixation device through the incision to fixate a moved position of the first metatarsal relative to the medial cuneiform.

28. The instrumented surgical technique of claim 27 , wherein:

rotating the knob connected to the threaded shaft comprises rotating the knob connected to the threaded shaft after preparing the end of the first metatarsal;

imparting the force to the pin inserted into the first metatarsal comprises imparting the force to the pin inserted into the first metatarsal after preparing the end of the first metatarsal; and

preparing the end of the medial cuneiform comprises preparing the end of the medial cuneiform after rotating the knob and after imparting the force to the pin to correct the bunion deformity.

29. The instrumented surgical technique of claim 28 , further comprising:

after preparing the end of the first metatarsal and after preparing the end of the medial cuneiform but prior to installing the at least one fixation device, compressing a prepared end the first metatarsal together with a prepared end of the medial cuneiform; and

after installing the at least one fixation device through the incision to fixate the moved position of the first metatarsal relative to the medial cuneiform, removing the bone positioning guide from the first metatarsal and the second metatarsal.

30. An instrumented surgical technique for preparing a tarsal-metatarsal joint for fusion and for repositioning a first metatarsal to correct a bunion deformity, the instrumented surgical technique comprising:

making an incision on a foot to provide access to a tarsal-metatarsal joint;

making a second incision on the foot to provide access to a second metatarsal separated from the first metatarsal by an intermetatarsal angle;

engaging the first metatarsal with the bone engagement member of a bone positioning guide;

positioning a bone contact surface of the bone positioning guide in contact with the second metatarsal;

cutting an end of the first metatarsal by guiding a saw blade through a first bone preparation guide cutting slot;

rotating a knob connected to a threaded shaft of the bone positioning guide to reduce a distance between the bone engagement member and the contact surface, thereby reducing the intermetatarsal angle between the first metatarsal and the second metatarsal to correct the bunion deformity;

imparting a force to a pin inserted into the first metatarsal to adjust an alignment of the first metatarsal in a frontal plane to correct the bunion deformity;

cutting an end of a medial cuneiform by guiding the saw blade through a second bone preparation guide cutting slot;

compressing the first metatarsal together with the medial cuneiform;

fixating a moved position of the first metatarsal relative to the medial cuneiform for fusion using at least one bone fixation device; and

removing the bone positioning guide from the first metatarsal and the second metatarsal,

wherein one or both of the first metatarsal and the medial cuneiform is cut after reducing the intermetatarsal angle between the first metatarsal and the second metatarsal to correct the bunion deformity and after adjusting the alignment of the first metatarsal in the frontal plane to correct the bunion deformity.

Assignments (2)
SECURITY INTEREST Recorded Dec 18, 2025
From: TREACE MEDICAL CONCEPTS, INC.
To: SLR INVESTMENT CORP.
Reel/Frame 074011/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2024
From: SANTROCK, ROBERT D.; DAYTON, PAUL; HATCH, DANIEL J.; SMITH, W. BRET; BAYS, F. BARRY; GIL, CARLOS EDUARDO; SCANLAN, SEAN F.; FERGUSON, JOE WILLIAM; TREACE, JOHN T.
To: TREACE MEDICAL CONCEPTS, INC.
Reel/Frame 069129/0657 →
Continuity (9)
Continuation 18183013 · Mar 13, 2023
Continuation 17567879 · Jan 3, 2022
Continuation 17353431 · Jun 21, 2021
Continuation 16998155 · Aug 20, 2020
Continuation 16031855 · Jul 10, 2018
Continuation 15452236 · Mar 7, 2017
Continuation 14981335 · Dec 28, 2015
Provisional Application 62205338 · Aug 14, 2015
Related Publication 20240245437A1 · Jul 25, 2024
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