IP Library Granted Patent US 12,274,086
Granted Patent B2
US 12,274,086 · App. 18/600,234 · Granted Apr 8, 2025

Fabrication method for JFET with implant isolation

Inventors: Clifford Drowley (Santa Clara, CA); Andrew P. Edwards (Santa Clara, CA); Subhash Srinivas Pidaparthi (Santa Clara, CA); Ray Milano (Santa Clara, CA)
Assignee: Semiconductor Components Industries, LLC
H10D30/831H10D30/0515H10D30/62H10D62/113H10D62/8503H10D84/204H10D84/834
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Quick Facts
Patent No.
US 12,274,086
App. No.
18/600,234
Granted
Apr 8, 2025
Kind
B2
Abstract

Methods and semiconductor devices are provided. A vertical junction field effect transistor (JFET) includes a substrate, an active region having a plurality of semiconductor fins, a source metal layer on an upper surface of the fins, a source metal pad layer coupled to the semiconductor fins through the source metal layer, a gate region surrounding the semiconductor fins, and a body diode surrounding the gate region.

Claims (56)

1. A method of manufacturing a vertical junction field effect transistor (JFET), the method comprising:

providing a semiconductor substrate of a first conductivity type and having a first surface and a second surface;

forming a plurality of fins of the first conductivity type coupled to the semiconductor substrate;

forming a gate layer of a second conductivity type opposite the first conductivity type surrounding the plurality of fins;

forming an isolation region surrounding the plurality of fins; and

forming a diode region surrounding the isolation region.

2. The method of claim 1 , wherein forming the isolation region comprises forming a trench within the gate layer.

3. The method of claim 2 , wherein:

forming the trench comprises forming the trench comprising a first width;

forming the plurality of fins comprises providing each of the plurality of fins with a second width; and

the first width is less than the second width.

4. The method of claim 2 , further comprising:

providing a dielectric within the trench.

5. The method of claim 1 , wherein forming the isolation region comprises forming floating fin electrically decoupled from the plurality of fins.

6. The method of claim 1 , wherein forming the isolation region comprises forming a doped region of the first conductivity type within the gate layer.

7. The method of claim 1 , further comprising:

electrically coupling the diode region to the plurality of fins.

8. The method of claim 1 , wherein forming the isolation region and forming the diode region comprises concurrently forming the isolation region and forming the diode region in a portion of the gate layer.

9. The method of claim 1 , wherein:

forming the diode region comprises providing an MPS diode;

the gate layer provides an anode of the MPS diode; and

the semiconductor substrate provides a cathode of the MPS diode.

10. The method of claim 1 , wherein:

forming the diode region comprises providing the diode region in a portion of the gate layer;

the method further comprises providing a region of semiconductor material of the first conductivity type in the portion of the gate layer; and

forming the diode region comprises providing a Schottky diode using the region of semiconductor material.

11. The method of claim 1 , wherein:

forming the gate layer comprises depositing the gate layer using one or more of metal-organic chemical vapor deposition (MOCVD) or molecular beam epitaxy (MBE).

12. The method of claim 1 , wherein forming the plurality of fins comprise:

providing a first semiconductor region of the first conductivity type over the semiconductor substrate; and

selectively removing portions of the first semiconductor region to form the plurality of fins.

13. A method of forming a vertical junction field effect transistor (JFET), comprising:

providing a substrate of a first conductivity type;

providing an active region comprising semiconductor fins;

providing a gate region of a second conductivity type opposite to the first conductivity type adjacent to the semiconductor fins;

providing a first conductor electrically coupled to a surface of each of the semiconductor fins;

providing an isolation region surrounding the active region;

providing a diode region surrounding the isolation region;

providing a first conductive pad electrically coupled to the first conductor and the diode region; and

providing a second conductive pad electrically coupled to the gate region.

14. The method of claim 13 , wherein:

providing the substrate comprises:

providing a semiconductor substrate comprising a first surface, a second surface opposite to the first surface, and a semiconductor region of the first conductivity type over the first surface of the semiconductor substrate;

providing the active region comprises;

selectively removing portions of the semiconductor region to form the semiconductor fins surrounded by a recessed region; and

providing the gate region comprises providing the gate region within the recessed region using one more of metal-organic chemical vapor deposition (MOCVD) or molecular beam epitaxy (MBE).

15. The method of claim 14 , wherein;

providing the semiconductor region comprises:

providing a first III-nitride portion adjacent to the first surface of the semiconductor substrate comprising a first dopant concentration; and

providing a second III-nitride portion over the first III-nitride portion comprising a second dopant concentration greater than the first dopant concentration.

16. The method of claim 13 , wherein:

providing the diode region comprises providing the diode region within a portion of the gate region isolated from the active region by the isolation region;

the portion of the gate region forms a cathode of an MPS diode in the diode region; and

providing the first conductive pad comprises electrically coupling the first conductive pad to the cathode.

17. The method of claim 13 , wherein:

providing the isolation region comprising forming a trench within a portion of the gate region.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2024
From: NEXGEN POWER SYSTEMS, INC.
To: NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
Reel/Frame 067216/0048 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR FROM NEXGEN POWER SYSTEMS, INC. TO NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC PREVIOUSLY RECORDED AT REEL: 66792 FRAME: 597. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 24, 2024
From: NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 067218/0065 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2024
From: NEXGEN POWER SYSTEMS, INC.
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 066792/0597 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2024
From: DROWLEY, CLIFFORD; EDWARDS, ANDREW P.; PIDAPARTHI, SUBHASH SRINIVAS; MILANO, RAY
To: NEXGEN POWER SYSTEMS, INC.
Reel/Frame 066721/0241 →
Continuity (4)
Continuation 18119717 · Mar 9, 2023
Division 17131568 · Dec 22, 2020
Provisional Application 62953059 · Dec 23, 2019
Related Publication 20240274725A1 · Aug 15, 2024
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