Can decorator inspection and control system and adjustment assemblies
A control system for a can decorator structured to apply images to cans includes a can inspection system structured to capture images of a can, a controller structured to receive the captured images and to analyze the captured images to determine a quality of the image applied to the can based on a comparison of the captured images and a reference image, and an adjustment assembly structured to adjust a circumferential or translational position of a plate cylinder attached to a plate cylinder shaft end of a plate cylinder shaft, the adjustment assembly including at least one stepper motor, wherein operation of the at least one stepper motor causes the circumferential or translational adjustment.
1 . A control system for a can decorator structured to apply images to cans, the control system comprising:
a can inspection system structured to capture images of a can;
a controller structured to receive the captured images and to analyze the captured images to determine a quality of the image applied to the can based on a comparison of the captured images and a reference image; and
an adjustment assembly structured to adjust a circumferential or translational position of a plate cylinder attached to a plate cylinder shaft end of a plate cylinder shaft, the adjustment assembly including at least one stepper motor, wherein operation of the at least one stepper motor causes the circumferential or translational adjustment,
wherein in response to determining an image registration error based on a comparison of the captured images and the reference image, the controller is structured to determine an excitation period and frequency based on the image registration error and to control the at least one stepper motor according to the determined excitation period and frequency,
wherein the adjustment assembly comprises:
a translation ring coupled to the plate cylinder shaft such that rotation of the translation ring causes a circumference adjustment of the plate cylinder shaft and the plate cylinder attached to the plate cylinder shaft end,
a guide structure disposed proximate the translation ring, and
cam followers attached to the guide structure and operatively coupled to the translation ring such that rotation of the cam followers causes rotation of the translation ring,
wherein the at least one stepper motor is operatively coupled to the cam followers such that operation of the at least one stepper motor causes rotation of the cam followers.
2 . The control system of claim 1 , further comprising:
an ink temperature sensor structured to sense a temperature of ink in the can decorator; and
an ink temperature adjustment element structured to adjust the temperature of the ink,
wherein the controller is structured to receive the sensed temperature of the ink, to compare the sensed temperature of the ink to an optimal ink temperature, and to control the ink temperature adjustment element to adjust the temperature of the ink to the optimal ink temperature.
3 . The control system of claim 2 , wherein the ink temperature adjustment element is a heating element disposed at a fountain of an inker station of the can decorator.
4 . The control system of claim 2 , wherein the ink temperature adjustment element is a cooling port disposed at a roller assembly or plate cylinder of an inker station of the can decorator.
5 . The control system of claim 2 , wherein the ink temperature sensor is disposed at a plate cylinder or fountain of an inker station of the can decorator.
6 . The control system of claim 1 , wherein the adjustment assembly further comprises:
cam follower springs structured to pre-load the cam followers against the translation ring.
7 . The control system of claim 1 , wherein an outer portion of the translation ring is disposed between the cam followers.
8 . The control system of claim 1 , wherein the adjustment assembly comprises:
a shaft housing coupled to the plate cylinder shaft and plate cylinder shaft end such that axial movement of the shaft housing causes a translational adjustment of the plate cylinder shaft end and the plate cylinder attached to the plate cylinder shaft end;
a translation coupling member having a first end coupled to the shaft housing such that the shaft housing and the translation coupling member move in conjunction; and
a translation guide coupled to a second end of the translation coupling member such that the translation guide and the translation coupling member move in conjunction,
wherein the at least one stepper motor is operatively coupled to the translation guide such that operation of the at least one stepper motor causes linear movement of the translation guide and the plate cylinder shaft end.
9 . The control system of claim 8 , wherein the at least one stepper motor is operatively coupled to the translation guide such that operation of the at least one stepper motor causes the translation guide to advance or retract.
10 . The control system of claim 1 , wherein the can inspection comprises:
a camera structured to capture images of the cans as the can pass through an inspection window, and wherein the camera is structured to capture images of all sides of the cans as the cans pass through the inspection window.
11 . The control system of claim 10 , further comprising:
rotating pads structured to rotate the cans through a full 360 rotation while the cans pass through the inspection window.
12 . The control system of claim 11 , wherein the camera is structured to move around the cans in a focal arc.
13 . The control system of claim 1 , wherein the adjustment assembly is structured to adjust the circumferential or translational position of the plate cylinder with an accuracy of 0.008 inch or less.
14 . An adjustment assembly for a plate cylinder and a plate cylinder shaft of a can decorator, the adjustment assembly comprising:
a translation ring coupled to the plate cylinder shaft such that rotation of the translation ring causes a circumferential adjustment of the plate cylinder shaft and the plate cylinder attached to a plate cylinder shaft end;
a guide structure disposed proximate the translation ring;
cam followers attached to the guide structure and operatively coupled to the translation ring such that rotation of the cam followers causes rotation of the translation ring; and
a stepper motor operatively coupled to the cam followers such that operation of the at least one stepper motor causes rotation of the cam followers.
15 . The adjustment assembly of claim 14 , wherein the adjustment assembly further comprises:
cam follower springs structured to pre-load the cam followers against the translation ring.
16 . The adjustment assembly of claim 14 , wherein an outer portion of the translation ring is disposed between the cam followers.
17 . An adjustment assembly for a plate cylinder and a plate cylinder shaft of a can decorator, the adjustment assembly comprising:
a shaft housing coupled to the plate cylinder shaft and a plate cylinder shaft end such that axial movement of the shaft housing causes a translational adjustment of the plate cylinder shaft end and the plate cylinder attached to the plate cylinder shaft end;
a translation coupling member having a first end coupled to the shaft housing such that the shaft housing and the translation coupling member move in conjunction;
a translation guide coupled to a second end of the translation coupling member such that the translation guide and the translation coupling member move in conjunction; and
a stepper motor operatively coupled to the translation guide such that operation of the at least one stepper motor causes linear movement of the translation guide and the plate cylinder shaft end.
18 . The adjustment assembly of claim 17 , wherein the at least one stepper motor is operatively coupled to the translation guide such that operation of the at least one stepper motor causes the translation guide to advance or retract.