Image control system and can decorator employing same

1. An image control system for a can decorator, said can decorator including a can transport assembly structured to position a number of can bodies effectively adjacent an ink application system, said ink application system including a blanket wheel and a number of ink station assemblies, each said ink station assembly including an ink fountain assembly, a fountain roll, a ductor roll assembly, a number of ink transfer rolls and a printing plate cylinder assembly, each said ink fountain including an ink application adjustment assembly, each said ductor roll assembly including a duty cycle adjustment assembly, each said printing plate cylinder assembly including an axial adjustment assembly and a circumferential adjustment assembly, said blanket wheel including a wheel frame and a plurality of printing blankets disposed on the radial surface of said wheel frame, wherein each ink station assembly is structured to apply a portion of an image to a printing blanket and wherein each printing blanket is structured to apply an image to a can body wherein each can body has an applied image, said image control system comprising:

an electronic can decorator control assembly including a programmable logic circuit and a number of modules;

a mechanical can decorator control assembly structured to be operatively coupled to at least one of said ink fountain ink application adjustment assembly, said ductor roll assembly duty cycle adjustment assembly, said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly;

said electronic can decorator control assembly structured to be operatively coupled to said mechanical can decorator control assembly;

a number of sensors, each sensor structured to measure a can body applied image characteristic and to generate an image signal including data representing said can body applied image characteristic;

each said sensor structured to be in electronic communication with said electronic can decorator control assembly and to communicate an image signal to said electronic can decorator control assembly;

said electronic can decorator control assembly modules including a database module having decorated can image data and a comparison module;

said electronic can decorator control assembly comparison module structured to compare said image signal to associated can image data from said database module so as to determine if said image signal is acceptable; and

wherein, if said image signal is not acceptable, said electronic can decorator control assembly is structured to send a corrective signal to selected elements of said mechanical can decorator control assembly so as to adjust at least one of said ink fountain ink application adjustment assembly, said ductor roll assembly duty cycle adjustment assembly, said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly,

wherein said mechanical can decorator control assembly includes a number of actuators;

at least one actuator operatively coupled to at least one of said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly; and

wherein said at least actuator includes an air motor,

wherein said at least one actuator includes a reducer assembly,

wherein said at least one actuator is structured to provide a fine adjustment of at least one of said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly by moving said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly in increments of less than 0.001 inches,

wherein said electronic can decorator control assembly comparison module is structured to determine that a registration of said image signal is acceptable when a position of said image signal is within 0.001 inches of a position of said associated can image data and to otherwise determine the registration of said image signal not acceptable, and

wherein in response to said electronic can decorator control assembly comparison module determining that the registration of said image signal is not acceptable, said electronic can decorator control assembly is structured to send the corrective signal to said at least one actuator to provide a fine adjustment of at least one of said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly.

2. The image control system for a can decorator of claim 1 wherein said number of sensors includes a number of image sensors.

3. The image control system for a can decorator of claim 1 wherein said reducer assembly is at least one of a 30× reducer assembly and a 101× reducer assembly.

4. The image control system for a can decorator of claim 1 wherein:

said electronic can decorator control assembly comparison module is structured to determine if said image signal indicates that said can body applied image includes one of an insufficient amount of ink or an excessive amount of ink; and

wherein, if said electronic can decorator control assembly comparison module determines that said can body applied image includes one of an insufficient amount of ink or an excessive amount of ink, said electronic can decorator control assembly is structured to actuate said mechanical can decorator control assembly to further actuate at least one of said ink fountain ink application adjustment assembly or said ductor roll assembly duty cycle adjustment assembly so as to adjust the amount of ink applied to said printing plate cylinder assembly.

5. The image control system for a can decorator of claim 1 wherein:

said electronic can decorator control assembly comparison module is structured to determine if said image signal indicates that said can body applied image includes an axially offset image; and

wherein, if said electronic can decorator control assembly comparison module determines that said can body applied image includes an axially offset image, said electronic can decorator control assembly is structured to actuate said mechanical can decorator control assembly to further actuate said printing plate cylinder assembly axial adjustment assembly so as to adjust the axial position of said can body applied image.

6. The image control system for a can decorator of claim 1 wherein:

said electronic can decorator control assembly comparison module is structured to determine if said image signal indicates that said can body applied image includes a circumferentially offset image; and

wherein, if said electronic can decorator control assembly comparison module determines that said can body applied image includes a circumferentially offset image, said electronic can decorator control assembly is structured to actuate said mechanical can decorator control assembly to further actuate said printing plate cylinder assembly circumferential adjustment assembly so as to adjust the circumferential position of said can body applied image.

7. A can decorator comprising:

an ink application system including:

a blanket wheel including a wheel frame and a plurality of printing blankets disposed on the radial surface of said wheel frame; and

a number of ink station assemblies each including an ink fountain assembly, a fountain roll, a ductor roll assembly, a number of ink transfer rolls and a printing plate cylinder assembly, each said ink fountain including an ink application adjustment assembly, each said ductor roll assembly including a duty cycle adjustment assembly, each said printing plate cylinder assembly including an axial adjustment assembly and a circumferential adjustment assembly,

wherein each ink station assembly is structured to apply a portion of an image to a printing blanket and wherein each printing blanket is structured to apply an image to a can body wherein each can body has an applied image;

a can transport assembly structured to position a number of can bodies effectively adjacent said ink application system; and

an image control system including:

an electronic can decorator control assembly including a programmable logic circuit and a number of modules;

a mechanical can decorator control assembly structured to be operatively coupled to at least one of said ink fountain ink application adjustment assembly, said ductor roll assembly duty cycle adjustment assembly, said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly;

said electronic can decorator control assembly structured to be operatively coupled to said mechanical can decorator control assembly;

a number of sensors, each sensor structured to measure a can body applied image characteristic and to generate an image signal including data representing said can body applied image characteristic;

each said sensor structured to be in electronic communication with said electronic can decorator control assembly and to communicate an image signal to said electronic can decorator control assembly;

said electronic can decorator control assembly modules including a database module having decorated can image data and a comparison module;

said electronic can decorator control assembly comparison module structured to compare said image signal to associated can image data from said database module so as to determine if said image signal is acceptable; and

wherein, if said image signal is not acceptable, said electronic can decorator control assembly is structured to send a corrective signal to selected elements of said mechanical can decorator control assembly so as to adjust at least one of said ink fountain ink application adjustment assembly, said ductor roll assembly duty cycle adjustment assembly, said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly,

wherein said mechanical can decorator control assembly includes a number of actuators;

at least one actuator operatively coupled to at least one of said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly; and

wherein said at least actuator includes an air motor,

wherein said at least one actuator includes a reducer assembly,

wherein said at least one actuator is structured to provide a fine adjustment of at least one of said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly by moving said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly in increments of less than 0.001 inches,

wherein said electronic can decorator control assembly comparison module is structured to determine that a registration of said image signal is acceptable when a position of said image signal is within 0.001 inches of a position of said associated can image data and to otherwise determine the registration of said image signal not acceptable, and

wherein in response to said electronic can decorator control assembly comparison module determining that the registration of said image signal is not acceptable, said electronic can decorator control assembly is structured to send the corrective signal to said at least one actuator to provide a fine adjustment of at least one of said printing plate cylinder assembly axial adjustment assembly or said printing plate cylinder assembly circumferential adjustment assembly.

8. The can decorator of claim 7 wherein said number of sensors includes a number of image sensors.

9. The can decorator of claim 7 wherein said reducer assembly is at least one of a 30× reducer assembly and a 101× reducer assembly.

10. The can decorator of claim 7 wherein:

said electronic can decorator control assembly comparison module is structured to determine if said image signal indicates that said can body applied image includes one of an insufficient amount of ink or an excessive amount of ink; and

wherein, if said electronic can decorator control assembly comparison module determines that said can body applied image includes one of an insufficient amount of ink or an excessive amount of ink, said electronic can decorator control assembly is structured to actuate said mechanical can decorator control assembly to further actuate at least one of said ink fountain ink application adjustment assembly or said ductor roll assembly duty cycle adjustment assembly so as to adjust the amount of ink applied to said printing plate cylinder assembly.

11. The can decorator of claim 7 wherein:

said electronic can decorator control assembly comparison module is structured to determine if said image signal indicates that said can body applied image includes an axially offset image; and

wherein, if said electronic can decorator control assembly comparison module determines that said can body applied image includes an axially offset image, said electronic can decorator control assembly is structured to actuate said mechanical can decorator control assembly to further actuate said printing plate cylinder assembly axial adjustment assembly so as to adjust the axial position of said can body applied image.

12. The can decorator of claim 7 wherein:

said electronic can decorator control assembly comparison module is structured to determine if said image signal indicates that said can body applied image includes a circumferentially offset image; and

wherein, if said electronic can decorator control assembly comparison module determines that said can body applied image includes a circumferentially offset image, said electronic can decorator control assembly is structured to actuate said mechanical can decorator control assembly to further actuate said printing plate cylinder assembly circumferential adjustment assembly so as to adjust the circumferential position of said can body applied image.