IP Library Granted Patent US 12,416,623
Granted Patent B1
US 12,416,623 · App. 18/667,342 · Granted Sep 16, 2025

Real-time detection of gas kicks during drilling and gas cap gas intrusion during oil production

Inventor: Jose Oliverio Alvarez (Houston, TX)
Assignee: Saudi Arabian Oil Company
G01N33/2841E21B47/114G01N22/00G01N33/2823
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Quick Facts
Patent No.
US 12,416,623
App. No.
18/667,342
Granted
Sep 16, 2025
Kind
B1
Abstract

A method of detecting an increase in gas content in a pipe. The method includes flowing fluid through the pipe. The method includes generating, by a network analyzer, microwaves data representing a complex scattering coefficient over a first spectrum of microwave frequencies that are emitted through a waveguide and a fluid within the pipe and determining a statistical profile of a complex scattering magnitude over a second spectrum of microwave frequencies. The method includes determining that an amount of gas within the pipe satisfies a threshold amount and causing a flow of fluids within the pipe to slow or stop until the amount of gas falls below a predetermined threshold value.

Claims (36)

1. A method of detecting an increase in gas content in a fluid flowing through a pipe, the method comprising:

flowing fluid through a pipe;

generating, by a network analyzer, microwaves data representing a complex scattering coefficient of microwaves over a first spectrum of microwave frequencies, wherein the microwaves are emitted through a waveguide and the fluid within the pipe;

determining, by one or more processors and based on the complex scattering coefficient, a statistical profile of a complex scattering magnitude over a second spectrum of microwave frequencies;

determining, by the one or more processors and based on the statistical profile, that an amount of gas within the pipe satisfies a threshold amount; and

causing a flow of fluid within the pipe to slow or stop until the amount of gas falls below a predetermined threshold value.

2. The method of claim 1 , wherein the statistical profile is indicative of a presence of gas bubbles within the fluid.

3. The method of claim 1 , wherein the pipe is a hydrocarbon production pipe or a drilling mud return pipe.

4. The method of claim 1 , wherein the second spectrum of microwave frequencies is a subset of the first spectrum of microwave frequencies.

5. The method of claim 1 , wherein determining the statistical profile comprises: (i) determining, by the one or more processors, a distribution of the complex scattering magnitude across a plurality of complex scattering magnitude bins, wherein each complex scattering magnitude bin is a subdivision of a full range of magnitudes associated with the complex scattering magnitudes, and (ii) determining, by the one or more processors, a bimodality coefficient of the distribution.

6. The method of claim 1 , wherein the waveguide comprises a first dielectric waveguide positioned on a first side of the pipe and a second dielectric waveguide positioned on a second side of the pipe.

7. The method of claim 1 , wherein measuring the complex scattering coefficient associated with the fluid within the pipe includes averaging a plurality of measurements.

8. The method of claim 1 , wherein a given complex scattering coefficient is indicative of reflection or transmission.

9. The method of claim 1 , wherein a complex scattering magnitude is calculated from a real part and an imaginary part of a respective complex scattering coefficient.

10. The method of claim 1 , wherein the waveguide is a dielectrically-filled waveguide.

11. A method of detecting an increase in gas content in a pipe, the method comprising:

generating, by a network analyzer, microwaves data representing a complex scattering coefficient of microwaves over a first spectrum of microwave frequencies, wherein the microwaves are emitted through a waveguide and fluid within the pipe;

determining, by one or more processors and based on the complex scattering coefficient, a statistical profile of a complex scattering magnitude over a second spectrum of microwave frequencies;

determining, by the one or more processors and based on the statistical profile, that an amount of gas within the pipe satisfies a threshold amount; and

generating, based on the determining, an alert for field personnel specifying that the amount of gas within the pipe satisfies the threshold amount.

12. The method of claim 11 , further comprising: responsive to generating the alert, causing flow of fluid within the pipe to slow or stop until the amount of gas falls below a predetermined threshold value.

13. The method of claim 11 , wherein the statistical profile is indicative of a presence of gas bubbles within the fluid.

14. The method of claim 11 , wherein determining the statistical profile comprises: (i) determining, by the one or more processors, a distribution of the complex scattering magnitude across a plurality of complex scattering magnitude bins, wherein each complex scattering magnitude bin is a subdivision of a full range of magnitudes associated with the complex scattering magnitudes, and (ii) determining, by the one or more processors, a bimodality coefficient of the distribution.

15. The method of claim 11 , wherein the waveguide comprises a first dielectric waveguide positioned on a first side of the pipe and a second dielectric waveguide positioned on a second side of the pipe.

16. The method of claim 11 , wherein measuring the complex scattering coefficients associated with the fluid within the pipe includes averaging a plurality of measurements.

17. The method of claim 11 , wherein a given complex scattering coefficient includes a complex transmission coefficient or a complex reflection coefficient.

18. The method of claim 11 , wherein a complex scattering magnitude is calculated from a real part and an imaginary part of a respective complex scattering coefficient.

19. A system for detecting an increase in gas content in a pipe, the system comprising:

a waveguide, wherein the waveguide comprises: (i) a first waveguide attached to the pipe, the first waveguide configured to direct a microwave to a fluid in the pipe, and (ii) a second waveguide attached to the pipe, the second waveguide configured to receive a microwave that propagates through the fluid in the pipe;

a network analyzer connected with the first waveguide, wherein the network analyzer is configured to:

transmit the microwaves to the first waveguide;

receive the microwaves from the second waveguide, the microwaves transmitted through the fluid; and

obtain measurement results based on the transmitted microwaves, wherein the measurement results are used to determine an increase in gas content in the pipe, wherein the measurement results comprise microwaves data representing a complex scattering coefficient of the microwaves over a first spectrum of microwave frequencies.

20. The system of claim 19 , further comprising a processor communicatively coupled with the network analyzer, wherein the processor comprises:

a memory; and

at least one hardware processor communicatively coupled with the memory and configured to determine: (i) a statistical profile of a complex scattering magnitude over a second spectrum of microwave frequencies, based on the complex scattering coefficient, and (ii) an increase in gas content in the pipe based on the measurement results and the statistical profile.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2024
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
Reel/Frame 068269/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2024
From: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 068273/0042 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2024
From: ALVAREZ, JOSE OLIVERIO
To: ARAMCO SERVICES COMPANY
Reel/Frame 067611/0407 →
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