IP Library Granted Patent US 12,480,400
Granted Patent B2
US 12,480,400 · App. 18/722,093 · Granted Nov 25, 2025

Rate of penetration/depth monitor for a borehole formed with millimeter-wave beam

Inventor: Paul P. Woskov (Bedford, MA)
Assignee: Massachusetts Institute of Technology
E21B47/135E21B7/15E21B45/00E21B47/04E21B47/07G01S13/10G01S13/32
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Quick Facts
Patent No.
US 12,480,400
App. No.
18/722,093
Granted
Nov 25, 2025
Kind
B2
Abstract

Apparatus and methods are described for drilling deep boreholes with millimeter-wave radiation in earthen materials to access deep resources such as geothermal heat. Borehole depth and temperature at the bottom of the borehole can be monitored with probe signals and/or radiative emission from the bottom of the borehole.

Claims (59)

1 . A system for drilling a borehole, the system comprising:

a source to generate a millimeter-wave radiation;

a transmission line, coupled to the source, to guide the millimeter-wave radiation to a bottom of the borehole and to form a millimeter-wave drilling beam in a region at a distal end of the transmission line;

a rate-of-penetration/depth monitor, coupled to the transmission line, to monitor a depth and/or a rate-of-penetration of the borehole; and

a beam combiner, coupled to the transmission line and to the rate-of-penetration/depth monitor, to guide a probe signal into the transmission line for transmission to the bottom of the borehole and to guide a returned probe signal, generated by reflection and/or scattering of the probe signal from the bottom of the borehole, from the transmission line to the rate-of-penetration/depth monitor.

2 . The system of claim 1 , wherein the rate-of-penetration/depth monitor is configured to operate as a reflectometer.

3 . The system of claim 1 , wherein the rate-of-penetration/depth monitor is configured to operate as a frequency-modulated radar.

4 . The system of claim 1 , wherein the rate-of-penetration/depth monitor is configured to operate as a pulse-modulated time-of-flight radar.

5 . The system of claim 1 , wherein the rate-of-penetration/depth monitor is configured to generate the probe signal at a frequency different than a frequency of the millimeter-wave radiation.

6 . The system of claim 1 , wherein the beam combiner is configured to direct a portion of the millimeter-wave radiation returned from the bottom of the borehole to the rate-of-penetration/depth monitor as the returned probe signal.

7 . The system of claim 1 , wherein the beam combiner comprises a miter mirror to reflect the millimeter-wave radiation around a bend of the transmission line and having a hole therein to pass the probe signal.

8 . The system of claim 1 , further comprising:

a temperature monitor to receive radiation indicative of a temperature of the borehole; and

a small-signal beam combiner, coupled to the transmission line, to guide the radiation from the transmission line, wherein the radiation propagates along the transmission line with the returned probe signal.

9 . A method of measuring a depth and/or a rate of penetration of a borehole drilled with millimeter-wave radiation guided by a transmission line to a bottom of the borehole and formed into a millimeter-wave drilling beam, the method comprising:

guiding a probe signal into the transmission line;

guiding the probe signal to the bottom of the borehole with the transmission line, at least a portion of the probe signal reflecting and/or scattering from the bottom of the borehole as a returned probe signal;

guiding the returned probe signal from the bottom of the borehole with the transmission line;

guiding the returned probe signal out of the transmission line;

mixing the returned probe signal with a local oscillator signal to produce an intermediate frequency signal; and

determining the depth and/or the rate of penetration of the borehole from an amplitude and/or a frequency of the intermediate frequency signal.

10 . The method of claim 9 , further comprising:

modulating an amplitude of the probe signal.

11 . The method of claim 9 , further comprising:

modulating a frequency of the probe signal.

12 . The method of claim 9 , further comprising:

forming the probe signal into at least one pulse; and

determining the depth and/or the rate of penetration of the borehole based on a time of flight of the at least one pulse.

13 . The method of claim 9 , further comprising:

generating the probe signal at a frequency that is different than a frequency of the millimeter-wave radiation.

14 . The method of claim 9 , further comprising forming the probe signal from a portion of the millimeter-wave radiation.

15 . The method of claim 9 , further comprising:

receiving radiation indicative of a temperature of the bottom of the borehole via the transmission line.

16 . A method of forming a borehole with a millimeter-wave drilling beam and determining a depth and/or a rate of penetration of the borehole, the method comprising:

guiding millimeter-wave radiation into a transmission line;

guiding a probe signal into the transmission line;

guiding the millimeter-wave radiation and the probe signal to a bottom of the borehole with the transmission line;

forming the millimeter-wave drilling beam at a distal end of the transmission line;

increasing a depth of the borehole with the millimeter-wave drilling beam;

guiding a returned probe signal from the bottom of the borehole with the transmission line, the returned probe signal being at least a portion of the probe signal reflecting and/or scattering from the bottom of the borehole;

guiding the returned probe signal out of the transmission line;

mixing the returned probe signal with a local oscillator signal to produce an intermediate frequency signal; and

determining the depth and/or the rate of penetration of the borehole from an amplitude and/or a frequency of the intermediate frequency signal.

17 . The method of claim 16 , further comprising:

modulating an amplitude or frequency of the probe signal.

18 . The method of claim 16 , further comprising:

forming the probe signal into at least one pulse; and

determining the depth and/or the rate of penetration of the borehole based on a time of flight of the at least one pulse.

19 . The method of claim 16 , further comprising:

guiding a first temperature signal that is emitted from the bottom of the borehole into the transmission line while drilling with the millimeter-wave drilling beam;

guiding the first temperature signal from the transmission line to a temperature monitor;

determining a first temperature with the temperature monitor;

adjusting an amount of power in the millimeter wave radiation based on the first temperature;

ceasing the guiding of the millimeter-wave radiation to the bottom of the borehole;

allowing the bottom of the borehole to reach a lower temperature;

guiding at least a second temperature signal that is emitted from the bottom of the borehole into the transmission line;

guiding at least the second temperature signal from the transmission line to a temperature monitor;

determining at least a second temperature with the temperature monitor; and

determining whether the drilling has reached a sufficient depth to access geothermal heat based on at least the second temperature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2024
From: WOSKOV, PAUL P.
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 067860/0818 →
Continuity (2)
Provisional Application 63291731 · Dec 20, 2021
Related Publication 20250067171A1 · Feb 27, 2025
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