System and method for barrier testing
A system and methods for barrier testing of a X-mas tree production system. The X-mas tree comprises a fluid line between a set of two barrier valves, one of the barrier valves of the set of two barrier valves being an upstream barrier valve closer to a reservoir and the other barrier valve being a downstream barrier valve closer to an environment. The system provides fluid at different test pressures to the fluid line between the downstream barrier valve and the upstream barrier valve. The system comprises a first fluid connection line from a fluid source to a pressure increasing unit; a second fluid connection line from the pressure increasing unit to a first connection point on the fluid; and a third fluid connection line from a fluid receiving unit to a second connection point on the second fluid connection line.
1. A system for barrier testing of a X-mas tree production system, where the X-mas tree is subsea and comprises:
a fluid line between a first barrier valve and a second barrier valve, the first barrier valve being an upstream barrier valve closer to a reservoir and the second barrier valve being a downstream barrier valve closer to an environment;
pressure monitoring devices in the fluid line and downstream of the second barrier valve, the system providing fluid at different test pressures to the fluid line between the second barrier valve and the first barrier valve;
a first fluid connection line from a fluid source to a pump, with a first valve positioned in the first fluid connection line;
a second fluid connection line from the pump to a first connection point on the fluid line between the second barrier valve and the first barrier valve, with a second valve positioned in the second fluid connection line; and
a third fluid connection line from a container to a second connection point on the second fluid connection line, the second connection point being between the second valve and the first connection point, with a third valve positioned in the third fluid connection line, such that fluid at the different test pressures may be provided to the fluid line between the first barrier valve and the second barrier valve for testing of the first barrier valve and the second barrier valve.
2. The system according to claim 1 , further comprising a fourth fluid connection line from a third connection point to the second connection point, the third connection point being on the first connection line and between the pump and the first valve, with a fourth valve positioned in the fourth fluid connection line.
3. The system according to claim 1 , wherein the pump is configured to pump fluid in only one direction from the pump towards the second valve.
4. The system according to claim 1 , further comprising a fluid connection drain line from the pump to a production flow line, with a check valve positioned in the fluid connection drain line only allowing fluid to flow from the pump to the production flow line.
5. The system according to claim 1 , further comprising a filter positioned in the first fluid connection line.
6. The system according to claim 1 , wherein the system is arranged on or in a manifold or on a skid.
7. The system according to claim 1 , wherein the system is arranged separately from, and fluidly connected to, the X-mas tree production system.
8. The system according to claim 1 , wherein the pump is a battery driven pump or a hydraulically driven pump, and the pump is retrievable.
9. The system according to claim 1 , wherein the fluid source is a service line.
10. A method for barrier testing with the system according to claim 2 , for testing with a test pressure above a pressure of the reservoir, the method comprising:
opening the first valve;
opening the second valve;
closing the third valve;
closing the fourth valve; and
using the pump to increase the fluid test pressure in the fluid line to the desired barrier test pressure value, using fluid from the fluid source.
11. The method according to claim 10 , wherein for barrier testing a master valve, the master valve being the first barrier valve, the method further comprises closing the master valve opening the first valve, opening the second valve, closing the third valve, closing the fourth valve, closing the second barrier valve, and using the pump to increase the fluid test pressure to the desired barrier test pressure value for the master valve, keep the pressure for a predetermined time period and check the pressure monitoring devices in the fluid line to detect pressure changes.
12. The method according to claim 10 , wherein for barrier testing a wing valve, the wing valve being the second barrier valve, the method further comprises closing the wing valve, opening the first valve, opening the second valve, closing the third valve, closing the fourth valve, closing the upstream barrier valve, and using the pump to increase the fluid test pressure to the desired barrier test pressure value for the wing valve, keep the pressure for a predetermined time period and check the pressure monitoring devices in the fluid line to detect pressure changes.
13. The method according to claim 10 , wherein the method further comprises initially flushing the system by; opening the first valve, closing the second valve, closing the third valve, opening the fourth valve, and venting via the X-mas tree or via an annulus of the reservoir.
14. The method according to claim 10 , wherein the pump uses fluid from the fluid source, the fluid source being a service line.
15. A method for barrier testing with the system according to claim 2 , for testing with a test pressure below a pressure of the reservoir, the method comprising:
closing the first valve
opening the third valve and
using the pump to reduce the fluid pressure in the fluid line to the desired barrier test pressure value.