IP Library Granted Patent US 12,553,386
Granted Patent B2
US 12,553,386 · App. 18/892,666 · Granted Feb 17, 2026

Emissions of non-volatile particulate matter from gas turbine engines combusting sustainable aviation fuel and fossil-based hydrocarbon fuel

Inventors: Christopher P Madden (Derby, GB); Peter Swann (Derby, GB)
Assignee: ROLLS-ROYCE PLC
F02C7/22
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Quick Facts
Patent No.
US 12,553,386
App. No.
18/892,666
Granted
Feb 17, 2026
Kind
B2
Abstract

A gas turbine engine includes: a rich burn, quick quench, lean burn combustor having a number of fuel spray nozzles in the range of 14-22 or a number of fuel spray nozzles per unit engine core size in the range 2 to 6. An MTO nvPM emissions index ratio is defined as: EI max ⁢ TO , SAF EI max ⁢ TO , FF where: EI maxTO,SAF and EI maxTO,FF are respectively the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 100% available thrust for the given operating conditions if a fuel provided to the fuel spray nozzles includes a sustainable aviation fuel (SAF) or is a fossil-based hydrocarbon fuel. The MTO nvPM emissions index ratio of the gas turbine engine is less than 1. The gas turbine engine is configured to provide fuel including a SAF to the fuel spray nozzles. Also disclosed is a method of operating a gas turbine engine.

Claims (174)

1 . A gas turbine engine for an aircraft, comprising:

a rich burn, quick quench, lean burn (RQL) combustor having a number of fuel spray nozzles in the range of 14-22 or a number of fuel spray nozzles per unit engine core size in the range 2 to 6 where engine core size is defined, at a top of climb operating condition, as:

Core

size

=

m

.

2

T

3

P

3

,

where {dot over (m)} 2 =mass flow rate, in lbs per second, of air on entry to a high-pressure compressor, T 3 =temperature, in Kelvin, of air on exit from the high-pressure compressor, and P 3 =pressure, in lb inches per second squared per inch squared, of air on exit from the high-pressure compressor such that a unit of core size is expressed as:

s

·

K

1

2

·

in

;

and

wherein:

an MTO nvPM emissions index ratio is defined as:

EI

maxTO

,

SAF

EI

maxTO

,

FF

where:

EI maxTO,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 100% available thrust for given operating conditions if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI maxTO,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 100% available thrust for the given operating conditions if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

the MTO nvPM emissions index ratio of the gas turbine engine is less than 1; and

the gas turbine engine is configured to provide fuel comprising a SAF to the fuel spray nozzles, wherein

the fuel spray nozzles comprises one or more duplex nozzles and one or more single flow nozzles; and

the combustor comprises one or more ignitors each arranged adjacent to one or more of the duplex nozzles, and/or wherein the number of fuel spray nozzles per unit engine core size is in the range 2.5 to 4.5.

2 . The gas turbine engine of claim 1 , wherein the MTO nvPM emissions index ratio is less than or equal to 0.93.

3 . The gas turbine engine of claim 1 , wherein the MTO nvPM emissions index ratio is greater than or equal to 0.15.

4 . The gas turbine engine of claim 1 , wherein a climb nvPM emissions index ratio is defined as:

EI

climb

,

SAF

EI

climb

,

FF

where:

EI climb ,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 85% available thrust for the given operating conditions, or for different given operating conditions, if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI climb,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 85% available thrust for the same given operating conditions at which EI climb,SAF is calculated and if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

and wherein the climb nvPM emissions index ratio of the gas turbine engine is less than 1.

5 . The gas turbine engine of claim 4 , wherein the climb nvPM emissions index ratio is less than or equal to 0.9.

6 . The gas turbine engine of claim 4 , wherein the climb nvPM emissions index ratio is greater than or equal to 0.1.

7 . The gas turbine engine of claim 1 , wherein an approach nvPM emissions index ratio is defined as:

EI

approach

,

SAF

EI

approach

,

FF

where:

EI approach,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 30% available thrust for the given operating conditions, or for different given operating conditions, if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI approach,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 30% available thrust for the same given operating conditions at which EI approach,SAF is calculated and if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

and wherein the approach nvPM emissions index ratio of the gas turbine engine is less than 1.

8 . The gas turbine engine of claim 7 , wherein the approach nvPM emissions index ratio is less than or equal to 0.8.

9 . The gas turbine engine of claim 7 , wherein the approach nvPM emissions index ratio is greater than or equal to 0.03.

10 . The gas turbine engine of claim 1 , wherein an idle nvPM emissions index ratio is defined as:

EI

idle

,

SAF

EI

idle

,

FF

where:

EI idle,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 7% available thrust for the given operating conditions, or for different given operating conditions, and if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI idle,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 7% available thrust for the same given operating conditions at which EI idle,SAF is calculated and if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

and wherein the idle nvPM emissions index ratio of the gas turbine engine is less than 1.

11 . The gas turbine engine of claim 10 , wherein the idle nvPM emissions index ratio is less than or equal to 0.8.

12 . The gas turbine engine of claim 10 , wherein the idle nvPM emissions index ratio is greater than or equal to 0.02.

13 . The gas turbine engine of claim 1 , wherein the fuel provided to the fuel spray nozzles comprises a % SAF in the range of 50% to 100%.

14 . A method of operating the gas turbine engine of claim 1 , the method comprising providing fuel comprising a sustainable aviation fuel to the fuel spray nozzles.

15 . The gas turbine engine of claim 1 , wherein the top of climb occurs at 30,000 to 39,000 feet, a forward speed of Mach Number 0.75 to 0.85, and ambient air temperature of ISA+10K to ISA+15K.

16 . The gas turbine engine of claim 15 , wherein the top of climb occurs at 35,000 feet.

17 . A method of operating a gas turbine engine, the gas turbine engine comprising:

a rich burn, quick quench, lean burn (RQL) combustor having a number of fuel spray nozzles in the range of 14-22 or a number of fuel spray nozzles per unit engine core size in the range 2 to 6 where engine core size is defined, at a top of climb operating condition, as:

Core

size

=

m

.

2

T

3

P

3

,

where {dot over (m)} 2 =mass flow rate, in lbs per second, of air on entry to a high-pressure compressor, T 3 =temperature, in Kelvin, of air on exit from the high-pressure compressor, and P 3 =pressure, in lb inches per second squared per inch squared, of air on exit from the high-pressure compressor such that a unit of core size is expressed as:

s

·

K

1

2

·

in

;

and

wherein an MTO nvPM emissions index ratio is defined as:

EI

maxTO

,

SAF

EI

maxTO

,

FF

where:

EI maxTO,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 100% available thrust for given operating conditions if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI maxTO,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 100% available thrust for the given operating conditions if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

the MTO nvPM emissions index ratio of the gas turbine engine is less than 1;

the gas turbine engine is configured to provide fuel comprising a SAF to the fuel spray nozzles;

the fuel spray nozzles comprises one or more duplex nozzles and one or more single flow nozzles; and

the combustor comprises one or more ignitors each arranged adjacent to one or more of the duplex nozzles, and/or wherein the number of fuel spray nozzles per unit engine core size is in the range 2.5 to 4.5; wherein

the method comprises providing fuel comprising a sustainable aviation fuel to the fuel spray nozzles.

18 . The method of claim 17 , wherein a climb nvPM emissions index ratio is defined as:

EI

climb

,

SAF

EI

climb

,

FF

where:

EI climb ,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 85% available thrust for the given operating conditions, or for different given operating conditions, if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI climb,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 85% available thrust for the same given operating conditions at which EI climb,SAF is calculated and if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

and wherein the climb nvPM emissions index ratio of the gas turbine engine is less than 1.

19 . The method of claim 17 , wherein an approach nvPM emissions index ratio is defined as:

EI

approach

,

SAF

EI

approach

,

FF

where:

EI approach,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 30% available thrust for the given operating conditions, or for different given operating conditions, if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI approach,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 30% available thrust for the same given operating conditions at which EI approach,SAF is calculated and if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

and wherein the approach nvPM emissions index ratio of the gas turbine engine is less than 1.

20 . The method of claim 17 , wherein an idle nvPM emissions index ratio is defined as:

EI

idle

,

SAF

EI

idle

,

FF

where:

EI idle,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 7% available thrust for the given operating conditions, or for different given operating conditions, and if a fuel provided to the fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI idle,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 7% available thrust for the same given operating conditions at which EI idle,SAF is calculated and if a fuel provided to the fuel spray nozzles is a fossil-based hydrocarbon fuel;

and wherein the idle nvPM emissions index ratio of the gas turbine engine is less than 1.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: MADDEN, CHRISTOPHER P; SWANN, PETER
To: ROLLS-ROYCE PLC
Reel/Frame 068658/0294 →
Priority Claims (1)
GB 2408243 · Jun 10, 2024 · national
Continuity (1)
Related Publication 20250376945A1 · Dec 11, 2025
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