Fluid coupling assemblies for a manifold of a hydraulic fracturing system and related methods
Embodiments of a method include connecting an inner end of a base of a fluid coupling assembly to an outer surface of a manifold of a hydraulic fracturing system. The base includes an outer end opposite the inner end and a through-passage extending from the outer end to the inner end. In addition, the method includes inserting a coupling adapter into the through-passage from the outer end to compress the coupling adapter into the through-passage and to position a connection device of the coupling adapter outside of the through-passage at the outer end.
1 . A fluid coupling assembly for a manifold of a hydraulic fracturing system, the fluid coupling assembly comprising:
a base to connect to an outer surface of the manifold, the base including a through-passage to fluidly connect to a flow path of the manifold;
a coupling adapter to insert within the through-passage, the coupling adapter including a connection device, a shoulder, and a groove, the connection device to connect with an output of the hydraulic fracturing system, the shoulder positioned within the groove; and
a retainer ring connected to the base and compressed against the shoulder to restrict a rotation of the coupling adapter within the through-passage.
2 . The fluid coupling assembly of claim 1 , wherein the retainer ring comprises a plurality of ring segments positioned circumferentially around the coupling adapter.
3 . The fluid coupling assembly of claim 2 , wherein the groove of the coupling adapter comprises an annular groove, wherein the shoulder is located within the annular groove, and wherein the retainer ring includes a projection located in the annular groove to engage the shoulder.
4 . The fluid coupling assembly of claim 3 , wherein the shoulder comprises a first shoulder, wherein the through-passage of the base includes a second shoulder, wherein an end of the coupling adapter is compressed against the second shoulder, and wherein the fluid coupling assembly further comprises a gasket positioned between the end of the coupling adapter and the second shoulder within the through-passage.
5 . The fluid coupling assembly of claim 1 , wherein the coupling adapter further includes a plurality of engagement bores spaced about the outer surface and positioned between the connection device and the groove, and wherein the connection device comprises a set of external threads.
6 . A manifold of a fluid system, the manifold comprising:
an elongate manifold section;
a flow cross junction connected to the elongate manifold section; and
a fluid coupling assembly connected to the flow cross junction, the fluid coupling assembly including:
a base having a first end, a second end opposite the first end, and a through-passage extending from the first end to the second end, the second end includes a flange to be connected to the flow cross junction, and
a coupling adapter including a connection device to connect to an output, the coupling adapter positioned in the through-passage from the first end, thereby to compress the coupling adapter into the through-passage and to position the connection device outside of the through-passage at the first end.
7 . The manifold of claim 6 , wherein the coupling adapter is positioned in the through-passage such that the coupling adapter is removable from the through-passage independent of a connection between the second end and the flow cross junction.
8 . The manifold of claim 6 , wherein the coupling adapter comprises a shoulder, and wherein the fluid coupling assembly further comprises a retainer ring connected to the first end of the base such that the retainer ring is engaged with the shoulder to restrict rotation of the coupling adapter within the through-passage.
9 . The manifold of claim 8 , wherein the retainer ring comprises a plurality of ring segments positioned circumferentially around the coupling adapter.
10 . The manifold of claim 8 , wherein the coupling adapter comprises a groove, wherein the shoulder is positioned within the groove, and wherein the retainer ring comprises a projection inserted into the groove to engage the shoulder.
11 . The manifold of claim 8 , wherein the coupling adapter comprises an annular groove and a plurality of engagement bores circumferentially spaced about an outer surface of the coupling adapter and positioned between the connection device and the annular groove.
12 . The manifold of claim 8 , wherein the shoulder comprises an external shoulder, wherein the through-passage of the base comprises an internal shoulder, and wherein an end of the coupling adapter is compressed against the internal shoulder.
13 . A method comprising:
(a) connecting an inner end of a base of a fluid coupling assembly to an outer surface of a manifold of a fluid system, the base including an outer end opposite the inner end and a through-passage extending from the outer end to the inner end;
(b) inserting a coupling adapter into the through-passage from the outer end, thereby to compress the coupling adapter into the through-passage and to position a connection device of the coupling adapter outside of the through-passage at the outer end;
(c) engaging a retainer ring with a shoulder of the coupling adapter;
(d) connecting the retainer ring to the base; and
(e) compressing the retainer ring against the shoulder.
14 . The method of claim 13 , wherein step (c) further comprises inserting a projection connected to the retainer ring into a groove positioned on the coupling adapter, the shoulder positioned within the groove, and the method further comprising (f) connecting an output to the connection device of the coupling adapter after step (b).
15 . The method of claim 14 , wherein step (b) comprises compressing an end of the coupling adapter against an internal shoulder located within the through-passage.
16 . The method of claim 14 , wherein step (b) comprises threading the coupling adapter into the through-passage.
17 . The method of claim 13 , wherein rotation of the coupling adapter within the through-passage with the retainer ring is restricted as a result of steps (c)-(e).
18 . The method of claim 14 , wherein step (c) further comprises connecting a plurality of ring segments so as to define the retainer ring, wherein the connection device comprises a set of external threads, and wherein step (f) comprises threadably engaging a conduit connected to the output with the set of external threads.
19 . The method of claim 18 , wherein the connection device comprises a set of external threads, and wherein step (d) includes threadably engaging a conduit connected to the output of the pump with the set of external threads.
20 . The method of claim 14 , wherein the coupling adapter comprises a first coupling adapter, and the method further comprising:
(g) removing the first coupling adapter from the through-passage of the base of a fluid coupling assembly, the base including a first end and a second end opposite the first end, the second end being connected to a flow cross junction of a fluid manifold of a fluid system, and the through-passage positioned so as to extend from the first end to the second end; and
(h) inserting a second coupling adapter into the through-passage from the first end to compress the second coupling adapter into the through-passage and to position a connection device of the second coupling adapter outside of the through-passage at the first end.
21 . The method of claim 20 , further comprising maintaining a connection between the second end and the flow cross junction during steps (g) and (h).
22 . The method of claim 21 , wherein step (h) comprises compressing an end of the second coupling adapter against an internal shoulder located within the through-passage, and the method further comprising (i) connecting an output of a pump to the connection device of the second coupling adapter after step (d).