IP Library Granted Patent US 12,508,628
Granted Patent B2
US 12,508,628 · App. 18/935,420 · Granted Dec 30, 2025

Sorting between metal alloys

Inventors: Nalin Kumar (Fort Wayne, IN); Manuel Gerardo Garcia, Jr. (Austin, TX); Isha Kamleshbhai Maun (Arlington, TX)
Assignee: SORTERA TECHNOLOGIES, INC.
B07C5/3422B07C5/34B07C5/342B07C5/04B07C2501/0054
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Quick Facts
Patent No.
US 12,508,628
App. No.
18/935,420
Filed
Nov 1, 2024
Granted
Dec 30, 2025
Kind
B2
Art Unit
3653
USPC
209/577
Abstract

A material sorting system sorts materials utilizing an x-ray fluorescence and/or a vision system that implements a machine learning system in order to identify or classify each of the materials, which are then sorted into separate groups based on such an identification or classification determining that the materials are composed of either wrought aluminum, extruded aluminum, or cast aluminum. The system is capable of sorting between cast aluminum alloys and also between wrought aluminum alloys.

Claims (20)

1 . A system for classifying metal alloys comprising:

a conveyor system configured to convey a plurality of metal alloy pieces at a predetermined speed;

a distance measuring device configured to determine an approximate length for each of the plurality of metal alloy pieces;

an XRF system configured to emit x-rays towards each of the plurality of metal alloy pieces;

the XRF system further configured to determine separate XRF spectra for each of the plurality of metal alloy pieces during time periods determined as a function of the approximate lengths and the predetermined speed;

circuitry configured to produce a plurality of spectra of net counts on a per channel basis for a plurality of channels each corresponding to a chemical element, wherein each of the plurality of spectra pertains to one of the plurality of metal alloy pieces;

circuitry configured to normalize each of the net counts to generate an elemental composition signature for each of the plurality of metal alloy pieces; and

circuitry configured to compare each of the generated elemental composition signatures to one or more known elemental composition signatures, wherein the one or more known elemental composition signatures each correspond to one of a plurality of different standard reference metal alloy compositions, in order to classify each of the plurality of metal alloy pieces as corresponding to at least one of the plurality of different standard reference metal alloy compositions.

2 . The system as recited in claim 1 , wherein the plurality of different standard reference metal alloy compositions fall within a single aluminum alloy series.

3 . The system as recited in claim 1 , further comprising a sorting device configured to sort the plurality of metal alloy pieces into a plurality of receptacles as a function of their classified metal alloy composition.

4 . A method for identifying metal alloys comprising:

conveying a plurality of metal alloy pieces at a predetermined speed;

determining an approximate length for each of the plurality of metal alloy pieces;

irradiating each of the plurality of metal alloy pieces with x-rays;

capturing a separate XRF spectrum from each of the plurality of metal alloy pieces during time periods determined as a function of the approximate length and the predetermined speed;

producing a plurality of spectra of net counts on a per channel basis for a plurality of channels each corresponding to a chemical element, wherein each of the plurality of spectra pertains to one of the plurality of metal alloy pieces;

normalizing each of the net counts to generate an elemental composition signature for each of the plurality of metal alloy pieces; and

comparing each of the generated elemental composition signatures to one or more known elemental composition signatures in order to identify each of the plurality of metal alloy pieces as corresponding to at least one of a plurality of different standard reference metal alloy compositions, wherein the one or more known elemental composition signatures each correspond to one of the plurality of different standard reference metal alloy compositions.

5 . The method as recited in claim 4 , wherein the plurality of different standard reference metal alloy compositions fall within a single aluminum alloy series.

6 . The method as recited in claim 4 , further comprising sorting the plurality of metal alloy pieces into a plurality of receptacles as a function of their identified metal alloy composition.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2025
From: KUMAR, NALIN; GARCIA, MANUEL GERARDO, JR.; MAUN, ISHA KAMLESHBHAI
To: SORTERA TECHNOLOGIES, INC.
Reel/Frame 072604/0143 →
Continuity (9)
Continuation 18412987 · Jan 15, 2024
Division 17227245 · Apr 9, 2021
Continuation In Part 16939011 · Jul 26, 2020
Continuation 16375675 · Apr 4, 2019
Continuation In Part 15963755 · Apr 26, 2018
Continuation In Part 15213129 · Jul 18, 2016
Provisional Application 62490219 · Apr 26, 2017
Provisional Application 62193332 · Jul 16, 2015
Related Publication 20250058358A1 · Feb 20, 2025
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