IP Library Granted Patent US 12,377,383
Granted Patent B2
US 12,377,383 · App. 19/046,296 · Granted Aug 5, 2025

Systems and methods of renewable natural gas processing

Inventors: Christopher S. Carson (Bussum, NL); Noah A. Leinwand (New York, NY); Casey J. Leist (Atlanta, GA)
Assignee: Alchemy CO2, PBC
B01D53/226B01D53/229C10L3/101F25J3/0209F25J3/0266B01D2053/221B01D2256/22B01D2256/24C10L2290/548
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Quick Facts
Patent No.
US 12,377,383
App. No.
19/046,296
Granted
Aug 5, 2025
Kind
B2
Abstract

Example gas recovery systems include a source gas conditioning assembly configured to condition and compress the inlet source gas to provide a conditioned source gas, a first membrane assembly configured to separate the conditioned source gas into a hydrocarbon enriched stream and a recovery stream, a second membrane assembly fluidly coupled to the hydrocarbon enriched stream, and configured to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recycle stream, a carbon dioxide (CO 2 ) plant assembly fluidly coupled to the recovery stream configured to provide a carbon dioxide product stream and an enriched recycle stream, a standalone membrane assembly configured to separate the enriched recycle stream into a hydrocarbon enriched recycle stream and an effluent stream, and wherein the source gas conditioning assembly is fluidly coupled to the recycle stream and the hydrocarbon enriched recycle stream.

Claims (17)

1. A gas recovery system, comprising:

a source gas conditioning assembly fluidly coupled to an inlet source gas, and configured to condition and compress the inlet source gas to provide a conditioned source gas;

a first membrane assembly fluidly coupled to the conditioned source gas, and configured to separate the conditioned source gas into a hydrocarbon enriched stream and a recovery stream;

a second membrane assembly fluidly coupled to the hydrocarbon enriched stream, and configured to separate the hydrocarbon enriched stream into a hydrocarbon product stream and a recycle stream;

a carbon dioxide (CO 2 ) plant assembly fluidly coupled to the recovery stream, and configured to provide a carbon dioxide product stream and an enriched recycle stream, wherein the CO 2 plant assembly comprises a liquefaction component;

a standalone membrane assembly fluidly coupled to the enriched recycle stream, and configured to separate the enriched recycle stream into a hydrocarbon enriched recycle stream and a secondary recovery stream;

wherein the source gas conditioning assembly is fluidly coupled to the recycle stream and the hydrocarbon enriched recycle stream; and

wherein the CO 2 plant assembly is fluidly coupled to the secondary recovery stream.

2. The system of claim 1 , wherein the hydrocarbon enriched recycle stream comprises a retentate of a standalone membrane of the standalone membrane assembly.

3. The system of claim 2 , wherein the source gas conditioning assembly comprises a first fluid coupling to the hydrocarbon enriched recycle stream and a second fluid coupling to the recycle stream, and wherein the first fluid coupling is downstream of the second fluid coupling.

4. The system of claim 3 , wherein the first fluid coupling comprises a higher average pressure position than the second fluid coupling.

5. The system of claim 3 , wherein the first fluid coupling is downstream of a compressor component of the source gas conditioning assembly.

6. The system of claim 1 , wherein the recycle stream comprises a permeate of a first membrane of the first membrane assembly.

7. The system of claim 6 , wherein the enriched recycle stream comprises non-condensable gases from the CO 2 plant assembly.

8. The system of claim 7 , wherein the enriched recycle stream passes directly from the CO 2 plant assembly to the standalone membrane assembly without being pressurized.

9. The system of claim 1 , wherein the enriched recycle stream comprises non-condensable gases from the CO 2 plant assembly.

10. The system of claim 1 , wherein the enriched recycle stream passes directly from the CO 2 plant assembly to the standalone membrane assembly without being pressurized.

Assignments (2)
SECURITY INTEREST Recorded Jan 27, 2026
From: ALCHEMY CO2, PBC
To: PACEZERO SUSTAINABLE CREDIT FUND II
Reel/Frame 073600/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2025
From: LEIST, CASEY J.; LEINWAND, NOAH A.; CARSON, CHRISTOPHER S.
To: ALCHEMY CO2, PBC
Reel/Frame 070391/0435 →
Continuity (7)
Continuation PCTUS2024033071 · Jun 7, 2024
Provisional Application 63545070 · Oct 20, 2023
Provisional Application 63471625 · Jun 7, 2023
Provisional Application 63471624 · Jun 7, 2023
Provisional Application 63471630 · Jun 7, 2023
Provisional Application 63471626 · Jun 7, 2023
Related Publication 20250177909A1 · Jun 5, 2025
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