Venturi controlled unloading valve for gas lift system
An unloading valve for use in evacuating fluids from a wellbore annulus. The unloading valve can include a valve body, an intake to the valve body, a discharge from the valve body, and an induced pressure differential valve control system configured to automatically close the intake to the valve body in response to a change in the density of fluids passing through the unloading valve. In some embodiments, the induced pressure differential valve control system includes a flow sleeve, a valve element, a draw tube and a biasing spring. The flow sleeve includes a flow constriction that produces a pressure differential (AP) as the fluids pass through the flow sleeve that is communicated by the draw tube to the valve element. The biasing spring is configured to urge the valve element into a closed position when the pressure differential (AP) falls below a threshold value.
1 . An unloading valve for use in evacuating fluids from a wellbore annulus, the unloading valve comprising:
a valve body;
an intake to the valve body;
a discharge from the valve body; and
an induced pressure differential valve control system configured to automatically close the intake to the valve body in response to a change in the density of fluids passing through the unloading valve, wherein the induced pressure differential valve control system comprises:
a flow sleeve;
a valve element configured for linearly reciprocating movement within the flow sleeve between an open position and a closed position, wherein the valve element is substantially cylindrical with first and second ends;
a flow constriction in the flow sleeve that produces a pressure differential (AP) as the fluids pass through the flow sleeve;
a draw tube that communicates the pressure differential (AP) to the valve element;
a biasing spring attached to the first end of the valve element; and
a pin that secures the valve element in an initial open position.
2 . The unloading valve of claim 1 , wherein the biasing spring is configured to move the valve element into the closed position when the pressure differential (ΔP) across the valve element falls below a closing pressure differential (ΔP 1 ).
3 . The unloading valve of claim 1 , wherein the biasing spring is configured to keep the valve element in the open position when the pressure differential (ΔP) across the valve element exceeds a closing pressure differential (ΔP 1 ).
4 . An unloading valve for use in evacuating fluids from a wellbore annulus, the unloading valve comprising:
a valve body;
an intake to the valve body;
a discharge from the valve body; and
an induced pressure differential valve control system configured to automatically close the intake to the valve body in response to a change in the density of fluids passing through the unloading valve, wherein the induced pressure differential valve control system comprises:
a flow sleeve that comprises:
an inlet adjacent to the intake;
an outlet adjacent the discharge; and
a flow constriction in the flow sleeve that produces a pressure differential (ΔP) as the fluids pass through the flow sleeve;
a valve element configured to move from an open position to a closed position blocking the inlet;
a draw tube that communicates the pressure differential (ΔP) to the valve element;
a biasing spring attached to the first end of the valve element and configured to urge the valve element into the closed position against a force resulting from the pressure differential (ΔP); and
a pin that secures the valve element in an initial open position.
5 . The unloading valve of claim 4 , wherein the biasing spring is configured to move the valve element into the closed position when the pressure differential (ΔP) across the valve element falls below a closing pressure differential (ΔP 1 ).
6 . The unloading valve of claim 4 , wherein the biasing spring is configured to keep the valve element in the open position when the pressure differential (ΔP) across the valve element exceeds a closing pressure differential (ΔP 1 ).
7 . An unloading valve for use in evacuating fluids from a wellbore annulus, the unloading valve comprising:
a valve body;
an intake to the valve body;
a discharge from the valve body; and
an induced pressure differential valve control system configured to automatically close the intake to the valve body in response to a change in the density of fluids passing through the unloading valve, wherein the induced pressure differential valve control system comprises:
a flow sleeve;
a valve element configured for linearly reciprocating movement within the flow sleeve between an open position and a closed position, wherein the valve element is substantially cylindrical with first and second ends and wherein the valve element comprises a bypass channel;
a flow constriction in the flow sleeve that produces a pressure differential (AP) as the fluids pass through the flow sleeve;
a biasing spring attached to the first end of the valve element; and
a draw tube that communicates the pressure differential (AP) to the valve element.
8 . An unloading valve for use in evacuating fluids from a wellbore annulus, the unloading valve comprising:
a valve body;
an intake to the valve body;
a discharge from the valve body; and
an induced pressure differential valve control system configured to automatically close the intake to the valve body in response to a change in the density of fluids passing through the unloading valve, wherein the induced pressure differential valve control system comprises:
a flow sleeve that comprises:
an inlet adjacent to the intake;
an outlet adjacent the discharge; and
a flow constriction in the flow sleeve that produces a pressure differential (ΔP) as the fluids pass through the flow sleeve;
a valve element configured to move from an open position to a closed position blocking the inlet, wherein the valve element comprises a bypass channel;
a draw tube that communicates the pressure differential (ΔP) to the valve element;
a biasing spring attached to the first end of the valve element and configured to urge the valve element into the closed position against a force resulting from the pressure differential (ΔP).