Pillow pack wrapping technique and related apparatus

1. A method for hermetically wrapping a bulk article on an apparatus comprising a rotary pocket wheel having a plurality of folding pocket boxes disposed along an outer periphery thereof, said rotary pocket wheel being supported for rotation about a center axis of said wheel, said method comprising the steps of:

placing a strip of wrapping material about an article, such that ends of said strip extend parallel to one another from parallel edges of said article, one of said ends being longer than the other of said ends;

wrapping each of said ends about said article such that a fin-like section containing each said end extends therefrom;

heat sealing the fin-like section together;

cooling the fin-like section; and

sealing lateral ends of said strip about said article to complete the hermetic seal, said wrapping step including the additional steps of:

feeding said article into a first rotary folding box of said rotary pocket wheel and into a strip of wrapping material supported thereupon, said strip of wrapping material being sized to be fitted about the periphery of the article and including a pair of ends of dissimilar length extending from respective sides of the article wherein each rotary folding box of said rotary pocket wheel includes a pressure block rearward of said folding box;

rotating said pocket wheel so as to index said article to a second position wherein said rotating step folds each of the ends of the wrapping material strip rearwardly over an edge of the article and forms the fin-like section extending away from the article over said pressure block;

sealing said fin-like section while positioned over said pressure block; and

folding the fin-like section onto said article as said article is removed from said rotary pocket wheel.

2. A method as recited in claim 1 , further including the step of:

cutting a notch in a lateral end of said hermetically sealed article to permit easy opening of said package.

3. A method as recited in claim 1 , wherein said rotary pocket wheel includes sealing means for performing said sealing step.

4. A method as recited in claim 3 , wherein said sealing means includes at least one heater capable of being brought into proximity with a defined rotary folding box of said rotary pocket wheel for heat sealing the fin-like section of wrapping material brought into contact therewith.

5. A method as recited in claim 3 , wherein said heat-sealing step does not require contact with the article being wrapped and in which heat and pressure are imparted only to the fin-like section.

6. A method as recited in claim 3 , wherein said sealing step includes the step of ultrasonic sealing.

7. A method as recited in claim 1 , wherein said cooling step includes the step of water chilling said seal, said cooling step being performed on said rotary wheel.

8. A method as recited in claim 1 , wherein said end sealing step includes the step of folding said fin-like section of said article onto the top of said article to complete a hermetic seal of said article.

9. A method as recited in claim 1 , including the additional steps of removing the article from the rotary pocket wheel and onto a conveyor, capturing the lateral ends of the article; and flattening the captured lateral ends of the article prior to the step of sealing the lateral ends of the article in order to complete the hermetic seal.

10. A method as recited in claim 9 , wherein said capturing step includes the step of pushing said article through said conveyor such that each of said lateral ends are guided into slots formed therein.

11. A method as recited in claim 10 , wherein said lateral end sealing step includes the step of heat-sealing the flattened lateral ends of said article.