IP Library Granted Patent US 6,881,920
Granted Patent B2
US 6,881,920 · App. 10/441,260 · Granted Apr 19, 2005

Welding parameters setting method for a resistance welder controll apparatus

Assignee: Dengensha Manufacturing Company Limited
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Quick Facts
Patent No.
US 6,881,920
App. No.
10/441,260
Granted
Apr 19, 2005
Kind
B2
Abstract

A robot controller and a welding timer coupled to each other by a dual-port RAM which is connected to data busses thereof, and Initial reference values of welding parameters are stored into a ROM of welding timer in same sequence as character strings of items. When power is turned on, character strings of items and values of the parameters are stored into a RAM of a robot, and both are displayed on a teaching pendant in same sequence. In teaching pendant, values of welding parameters are arbitrarily changed, and then stored into RAM of robot, and also into a RAM of the welding timer via dual-port RAM. A weld command given from the robot to welding timer via dual-port RAM, welding timer performs a welding process on basis of welding parameters which have been edited by teaching pendant and stored in RAM of the welding timer.

Claims (51)

1. A welding parameters setting method for resistance welder control apparatus, the method comprising the steps of:

connecting to data busses of both a robot controller and a welding timer via dual-port RAM;

storing, in ROM of welding timer, character strings of items of welding parameters for displaying on a teaching pendant of a robot and initial reference values of said welding parameters in a same sequence and in corresponding manner;

initially connecting said robot and said welding timer to each other;

transferring said character strings of items and standard parameters from said welding timer to said robot to be stored in RAM of said robot when power source is turned on;

displaying, on said teaching pendant, said character strings of items of said welding parameters and welding parameters values in same sequence and in a corresponding manner;

arbitrarily changing, in said teaching pendant of said robot, said welding parameters values of any schedule in accordance with welding conditions of a welded article to which said schedule is to be applied;

storing, in said RAM of said robot, said welding parameters values of any schedule;

transferring said welding parameters values of any schedule to a RAM of said welding timer to be stored thereinto via dual-port RAM; and

transferring, a weld command from said robot to said welding timer via said dual-port RAM so that said welding timer performs a welding process based on said welding parameters which have been edited by said teaching pendant of said robot and which are stored in said RAM of said welding timer.

2. A welding parameters setting method for resistance welder control apparatus, the method comprising the steps of:

squeezing welded article between a pair of electrode tips;

supplying a current to said welded article while applying a pressurizing force onto said electrode tips;

controlling said pressurization of said electrode tips by a robot controller;

controlling a welding time and welding current by a welding timer;

editing welding parameters including an arbitrary welding time and an arbitrary welding current and parameters including arbitrary electrode pressurizing force through a teaching pendant of said robot controller, so that said edited data are stored into a RAM of said welding timer;

driving said electrode tips with said electrode pressurizing force by said robot controller when welding is to be started,

giving a weld command to said welding timer by said robot controller;

starting to control said welding timer and welding current by said welding timer;

instructing, by said welding timer, change of said pressurizing force to said robot controller at predetermined time;

changing, by said robot controller, said pressurizing to a predetermined value in response to said instruction.

3. A welding parameters setting method for resistance welder control apparatus, the method comprising the steps of:

connecting to data busses of both a robot controller and a welding timer via dual-port RAM;

squeezing welded article between a pair of electrode tips;

supplying a current to said welded article while applying a pressurizing force onto said electrode tips;

editing arbitrary welding parameters including a welding time and a welding current and arbitrary parameters including said electrode pressurizing force through a teaching pendant of said robot controller, so that said edited data are stored into a RAM of said welding timer via said dual-port RAM;

driving said electrode tips with said electrode pressurizing force by said robot controller when welding is to be started,

giving a weld command to said welding timer via said dual-port RAM by said robot controller;

starting to control a welding time by said welding timer;

instructing, by said welding timer, to change said electrode pressurizing force to said robot controller via said dual-port RAM when said welding time is synchronized; and

setting, by said robot controller, a predetermined value of said electrode pressurizing force in response to said instruction.

4. A welding parameters setting method for resistance welder control apparatus, the method comprising the steps of:

squeezing welded article between a pair of electrode tips;

supplying a current to said welded article while applying a pressurizing force onto said electrode tips;

controlling said pressurizing force by a robot controller;

controlling a welding current by a welding timer;

editing welding parameters including an arbitrary welding time and an arbitrary welding current and parameters including arbitrary electrode pressurizing force through a teaching pendant of said robot controller, so that said edited data are stored into a RAM of said robot controller;

driving, by said robot controller, said electrode tips with said electrode pressurizing force;

giving, by said robot controller, said welding current and a weld command to said welding timer;

starting to control said welding current by said welding timer;

instructing, by said robot controller, a change of said welding current to said welding timer at predetermined time; and

switching to set, by said welding timer, a predetermined value of said welding current in response to said instruction.

5. A welding parameters setting method for resistance welder control apparatus, the method comprising the steps of:

squeezing welded article between a pair of electrode tips;

supplying a current to said welded article while applying a pressurizing force onto said electrode tips;

connecting a robot controller and a welding timer by a dual-port RAM, which is connected to data busses of both said robot controller and said welding timer;

editing arbitrary welding parameters and arbitrary parameters including said electrode pressurizing force through a teaching pendant of said robot controller, so that said edited parameters are stored into a RAM of said robot controller;

driving said electrode tips with said electrode pressurizing force by said robot controller when welding is to be started,

giving, by said robot controller, a welding command and said welding current to said welding timer via said dual-port RAM;

instructing, by said robot controller, a change of said welding current to said welding timer via said dual-port RAM when said pressurizing force control are synchronized; and

switching to set, by said welding timer, a predetermined value of said welding current in response to said instruction.

Assignments (2)
CHANGE OF NAME Recorded Jul 21, 2020
From: DENGENSHA MANUFACTURING COMPANY LIMITED
To: DENGENSHA TOA CO., LTD.
Reel/Frame 053262/0364 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2003
From: KITAHORI, REIJI; HIROSE, MITSUYASU
To: DENGENSHA MANUFACTURING COMPANY LIMITED
Reel/Frame 014530/0133 →
Priority Claims (3)
JP 2002-144342 · May 20, 2002 · national
JP 2002-213616 · Jul 23, 2002 · national
JP 2002-213899 · Jul 23, 2002 · national
Continuity (1)
Related Publication 20040007562A1 · Jan 15, 2004