Push-button switch member and manufacturing method of same
A push-button switch member which utilizes light energy without any loss for back-lighting on a display section and which realizes the back-lightening to the display section with an even luminance while suppressing power consumption and having high visibility and thin thickness. The push-button switch member includes a key-top portion and a cover base member which is provided at a predetermined portion of the key-top portion and which is adapted to be mounted to the circuit board. The key-top portion includes a display section for displaying a switching function and an area emitter which is integrally formed with the display section. The area emitter member is provided with a light emitting layer disposed between a base electrode and a transparent electrode, which is disposed so as to oppose the base electrode. The transparent electrode is arranged to be contacted to the display section and is formed of a transparent conductive polymer.
1. A push-button switch member comprising:
a key-top portion for pressing a movable contact point which is disposed against a stationary contact point on a circuit board so as to oppose the stationary contact point; and
a cover base member provided with said key-top portion at a predetermined portion of said key-top portion and adapted to be mounted to the circuit board;
wherein said key-top portion comprises
a display section operable to display a switching function,
a base electrode,
a transparent electrode disposed so as to oppose said base electrode and to contact with said display section, said transparent electrode being continuously and integrally formed in a range including and between a side surface and an upper surface of said key-top portion, and said transparent electrode comprising a transparent conductive polymer which is selected from the group consisting of a derivative of polypyrrole, a derivative of polythiophene and a derivative of polyaniline, and
an area emitter member integrally formed with said display section, said area emitter comprising a light emitting layer which is disposed between said base electrode and said transparent electrode.
2. The push-button switch member according to claim 1 , wherein said transparent electrode has a surface resistance of not less than 10 Ω/□ and a light transmittance of not more than 90%.
3. The push-button switch member according to claim 1 , wherein said transparent electrode comprises an electroconductive fiber having a diameter of not more than 0.5 μm and an aspect ratio of not less than 20.
4. The push-button switch member according to claim 1 , wherein said transparent electrode is colored.
5. The push-button switch member according to claim 1 , wherein elongatable conductive members are connected to said base electrode and said transparent electrode, respectively, and said elongatable conductive members having elongating portions to which a tensile force is applied at a molding process are covered with elongatable insulating thin films, respectively.
6. The push-button switch member according to claim 5 , wherein said elongatable conductive members connected respectively to said base electrode and said transparent electrode are arranged so as to not overlap each other.
7. The push-button switch member according to claim 5 , wherein each of said insulating thin films has a storage modulus, at a molding temperature thereof, which is larger than a storage modulus of said elongatable conductive members connected to said base electrode and said transparent electrode at a molding temperature thereof.
8. The push-button switch member according to claim 5 , wherein said base electrode and said elongatable conductive member connected to said base electrode are comprised of a conductive layer containing an organic polymer and a conductive filler, and said filler has a side length of not more than ⅓ of thickness of said elongatable conductive layer.
9. The push-button switch according to claim 8 , wherein a conductive layer has said conductive polymer layer.
10. The push-button switch member according to claim 8 , wherein said conductive filler is composed of a fiber material having a diameter of not more than 1 μm.
11. The push-button switch member according to claim 5 , wherein said base electrode and said elongatable conductive member connected to said base electrode are formed of a conductive polymer.
12. The push-button switch member according to claim 1 , wherein said key-top portion includes a key-top body in the shape of a key-top formed to a rear surface of said base electrode, and a push projection is formed to a rear surface of said key-top body for contacting a movable electrode at the movable contact point to a stationary electrode at the stationary contact point on the circuit board.
13. The push-button switch member according to claim 1 , wherein said key-top portion has a transparent first resin molded form having a key-top shape to the surface of said transparent electrode through a transparent insulating film, and a second resin molded form formed with a push projection to a rear surface of said base electrode for contacting a movable electrode at the movable contact point to a stationary electrode at the stationary contact point on the circuit board.
14. The push-button switch member according to claim 1 , wherein a plurality of switch circuits composed of a plurality of said key-top portions and a plurality of said base electrodes and a plurality of said transparent electrodes corresponding to said plurality of key-top portions, respectively, are integrally formed to said cover base member.
15. A push-button switch member comprising a key-top portion for pressing a movable contact point which is disposed against a stationary contact point on a circuit board so as to oppose the stationary contact point, wherein said key-top portion comprises:
a display section operable to display a switching function,
a base electrode,
a transparent electrode disposed so as to oppose said base electrode and to contact with said display section, said transparent electrode being continuously and integrally formed in a range including and between a side surface and an upper surface of said key-top portion, and said transparent electrode comprising a transparent conductive polymer which is selected from the group consisting of a derivative of polypyrrole, a derivative of polythiophene and a derivative of polyaniline, and
an area emitter member integrally formed with said display section, said area emitter comprising a light emitting layer which is disposed between said base electrode and said transparent electrode.
16. The push-button switch member according to claim 15 , wherein said transparent electrode has a surface resistance of not less than 10 Ω/□ and a light transmittance of not more than 90%.
17. The push-button switch member according to claim 15 , wherein said transparent electrode comprises an electroconductive fiber having a diameter of not more than 0.5 μm and an aspect ratio of not less than 20.
18. The push-button switch member according to claim 15 , wherein said transparent electrode is colored.
19. The push-button switch member according to claim 15 , wherein elongatable conductive members are connected to said base electrode and said transparent electrode, respectively, and said elongatable conductive members having elongating portions to which a tensile force is applied at a molding process are covered with elongatable insulating thin films, respectively.
20. The push-button switch member according to claim 19 , wherein said elongatable conductive members connected respectively to said base electrode and said transparent electrode are arranged so as to not overlap each other.
21. The push-button switch member according to claim 19 , wherein each of said insulating thin films has a storage modulus, at a molding temperature thereof, which is larger than a storage modulus of said elongatable conductive members connected to said base electrode and said transparent electrode at a molding temperature thereof.
22. The push-button switch member according to claim 19 , wherein said base electrode and said elongatable conductive member connected to said base electrode are comprised of a conductive layer containing an organic polymer and a conductive filler, and said filler has a side length of not more than ⅓ of thickness of said elongatable conductive layer.
23. The push-button switch according to claim 22 , wherein a conductive layer has the conductive polymer layer.
24. The push-button switch member according to claim 22 , wherein said conductive filler is composed of a fiber material having a diameter of not more than 1 μm.
25. The push-button switch member according to claim 19 , wherein said base electrode and said elongatable conductive member connected to said base electrode are formed of a conductive polymer.
26. The push-button switch member according to claim 15 , wherein said key-top portion includes a key-top body in the shape of a key-top formed to a rear surface of said base electrode, and a push projection is formed to a rear surface of said key-top body for contacting a movable electrode at the movable contact point to a stationary electrode at the stationary contact point on the circuit board.
27. The push-button switch member according to claim 15 , wherein said key-top portion has a transport first resin molded form having a key-top shape to the surface of said transparent electrode through a transparent insulating film, and a second resin molded form formed with a push projection to a rear surface of said base electrode for contacting a movable electrode at the movable contact point to a stationary electrode at the stationary contact point on the circuit board.