Flat shield cable
To provide a flat shield cable capable of increasing the strength against disconnection when the cable is bent in the width direction even if the conductor size of each signal line is reduced. A flat shield cable is characterized in that a drain line is provided on one side of a plurality of, parallel signal lines each having an insulating cover, a dummy line is provided on the other side of the signal lines, and the drain line, the signal lines, and the dummy line are covered with a shield tape, which is covered with an insulating sheath. Further, the shield tape includes a metal foil overlaying the lines, a polymer layer overlaying the metal foil, and an adhesive to securely attach the polymer layer to the insulating sheath. A method is provided to wrap the shield tape around the wires, press the shield tape and wires together, and cover them by the insulating sheath.
1. A flat shield cable comprising:
a plurality of parallel signal lines, each of the signal lines having an insulating cover, wherein an outer diameter of each signal wire is in a range of 1.27 mm to 1.40 mm, a cross-sectional area of a core conductor of each signal wire is in a range of 0.05 to 0.08 mm 2 ;
a drain line disposed on a first side of the signal lines;
a dummy line disposed on a second side of the signal lines, wherein the dummy line increases bending strength of the flat shield cable to prevent the signal lines from breaking;
a shield tape covering the signal lines, the drain line, and the dummy line, the shield tape including a metal foil, a polymer layer and an adhesive film, the metal foil being adjacent the signal lines, the drain line and the dummy line, the polymer layer adjacent to the metal foil, and the adhesive film being adjacent to the polymer layer; and
an insulating sheath covering the shield layer and being adjacent to the adhesive film, wherein the plurality of signal lines, the drain line and the dummy line are co-planar, and the adhesive connecting the polymer layer and the insulating sheath to enable removal of the insulating sheath and the polymer layer together without also removing the metal foil.
2. The flat shield cable according to claim 1 , wherein the dummy line is made of a metal or an alloy.
3. The flat shield cable according to claim 2 , wherein a diameter of the dummy line is greater than a diameter of a core conductor of each of the signal lines.
4. The flat shield cable according to claim 2 , wherein the metal or alloy is aluminum.
5. The flat shield cable according to claim 2 , wherein the metal foil is made of one of copper, tin-plated copper or aluminum.
6. The flat shield cable according to claim 2 , wherein the metal foil is 6 to 12 μm in thickness, the polymer layer is 6 to 12 μm in thickness, and the adhesive is 1 to 3 μm in thickness.
7. The flat shield cable according to claim 2 , wherein a cross-section area of the dummy line ranges from 0.22 to 0.37 mm 2 .
8. The flat shield cable according to claim 1 , wherein a diameter of the dummy line is greater than a diameter of a core conductor of each of the signal lines.
9. The flat shield cable according to claim 8 , wherein a diameter of the dummy line is greater than a diameter of the drain line.
10. The flat shield cable according to claim 3 , wherein the metal foil is made of one of copper, tin-plated copper or aluminum.
11. The flat shield cable according to claim 8 , wherein the metal foil is 6 to 12 μm in thickness, the polymer layer is 6 to 12 μm in thickness, and the adhesive is 1 to 3 μm in thickness.
12. The flat shield cable according to claim 8 , wherein a cross-section area of the dummy line ranges from 0.22 to 0.37 mm 2 .
13. The flat shield cable according to claim 1 , wherein the metal foil is made of one of copper, tin-plated copper or aluminum.
14. The flat shield cable according to claim 1 , wherein the metal foil is 6 to 12 μm in thickness, the polymer layer is 6 to 12 μm in thickness, and the adhesive is 1 to 3 μm in thickness.
15. The flat shield cable according to claim 1 , wherein a cross-section area of the dummy line ranges from 0.22 to 0.37 mm 2 .