IP Library Granted Patent US 6,998,364
Granted Patent B2
US 6,998,364 · App. 10/398,836 · Granted Feb 14, 2006

Process for the formation of urethane via transcarbamation

Assignee: Rhodia Chimie
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Quick Facts
Patent No.
US 6,998,364
App. No.
10/398,836
Granted
Feb 14, 2006
Kind
B2
Abstract

The invention concerns a novel catalyst for forming urethanes. Said catalyst is characterized by the general formula: MY 3−q [Z] q , wherein: Z is the radical corresponding to the anion of a super acid whereof the Hamett constant is at least equal to 13 and advantageously more than 13, M representing a trivalent metal, preferably known for forming Lewis acids; Y is an anion or a monovalent anionic function; and q is an integer selected advantageously between 1 and 3, inclusively. The invention is applicable to paint.

Claims (40)

1. A process for the formation of urethane through a transcarbamation reaction, comprising the steps of:

a) carrying out said reaction on a mixture of a carbamate, said carbamate resulting from the reaction of of an isocyanate functional group with a hydroxyl functional group, and an alcohol in the presence of an efficient catalytic amount, as catalyst for a reaction for the formation of urethane, of compounds of general formula (I):

MY 3−q [Z] q ,

wherein:

Z is the radical corresponding to the anion of a superacid for which the Hammett constant is at least equal to, or greater than, 13;

M representing a trivalent metal;

Y is a monovalent anion or anionic functional group: and

q is an integer; and

b) recovering the urethane formed in step a).

2. The process according to claim 1 , wherein:

the Hammett constant is greater than 13;

M forms a Lewis acid; and

q is between 1 and 3, including the limits.

3. The process according to claim 1 , wherein Z is of formula:

(R x )—SO 2 -ζ-

wherein:

R x is a fluorine or a radical, the carbon of which carrying the sulfonic functional group is perhalogenated, and

ζ is an oxygen or an atom from Group V, monosubstituted by an electron-withdrawing radical.

4. The process according to claim 3 ,

wherein:

ζ is an oxygen or nitrogen, monosubtituted by the electron-withdrawing radical of formula (R′ x )—SO 2 —, wherein R′ x are radicals R x .

5. The process according to claim 4 , wherein ζ is an oxygen.

6. The process according to claim 1 , wherein the transcarbamation comprises a reaction in which a urea functional group (>N—CO—N<) is converted to a carbamate functional group (>N—CO—O—).

7. The process according to claim 6 , wherein a precursor of the urethane functional group is a masked isocyanate functional group with a masking agent.

8. The process according to claim 7 , wherein the masking agent is a compound carrying a hydroxylated functional group.

9. The process according to claim 8 , wherein the compound carrying a hydroxylated functional group is a saturated alcohol with a boiling point below 150° C., phenol, oxime or hydroxyamide.

10. The process according to claim 7 , wherein the masking agent is a compound exhibiting an >NH functional group.

11. The process according to claim 10 , wherein the compound exhibiting an >NH functional group is a secondary amine or a five-membered aromatic nitrogenous ring, optionally exhibiting at least two nitrogens.

12. The process according to claim 1 , wherein said metal M is a metal not exhibiting a valency of less than 3.

13. The process according to claim 12 , wherein said metal belongs to a period greater than the fourth, optionally than the fifth, period.

14. The process according to claim 13 , wherein said metal is a lanthanide or bismuth.

15. The process according to claim 1 , wherein R x is of formula:

EWG-(CX 2 ) p -

wherein:

the X groups, which are identical or different, represent a chlorine, a fluorine or a radical of formula C n F 2n+1, with n an integer at most equal to 5, with the further proviso that at least one of the X groups is fluorine, said fluorine being carried by the carbon connected to the sulfur;

p represents an integer at most equal to 2; and

EWG represents an electron-withdrawing group inert under the conditions of the reaction.

16. The process according to claim 15 , wherein EWG has fluorine or a perfluorinated group of formula C n F 2n+1, with n an integer at most equal to 8, the total carbon number of Rf being between 1 and 15.

17. The process according to claim 1 , wherein the transcarbamation reaction of step a) is carried out at a temperature of between 100 and 200° C.

18. The process according to claim 1 , wherein the amount of catalyst is at least equal to 0.5% and at most equal to 5% as carbamate functional group equivalent.

Assignments (3)
CHANGE OF NAME Recorded Oct 27, 2017
From: RHONE-POULENC CHIMIE
To: RHODIA CHIMIE
Reel/Frame 044309/0594 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2017
From: RHODIA CHIMIE
To: VENCOREX FRANCE
Reel/Frame 043970/0404 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2003
From: BERNARD, JEAN-MARIE; JOUSSEAUME, BERNARD; LAPORTE, CHRISTIAN; TOUPANCE, THIERRY
To: RHODIA CHIMIE
Reel/Frame 014286/0342 →
Priority Claims (2)
FR 00 13161 · Oct 13, 2000 · national
FR 00 13162 · Oct 13, 2000 · national
Continuity (1)
Related Publication 20040044242A1 · Mar 4, 2004